In this write-up I will show the process I used to strip, sand, and powder coat a set of alloy wheels with a little time and help from the folks at Techshop. The project can be completed over a weekend or two based on experience in the methods discussed.
Note: This write- up is meant only to show the steps required to refinish wheels, it is not a detailed instruction manual. Please follow the proper instructions and safety precautions when using the materials, tools, and equipment mentioned here.
Step 1: Tools and Materials
Tools I used:
Chemical resistant gloves
Nitrile gloves (for final washing NOT chemicals)
Respirator (rated for chemical exposure)
Non-marring plastic scraper set
Set of brass brushes with drill attachment
1-2 quarts "Aircraft" stripper
Powder Coat (.5-1lb) I did just the faces of four 17" wheels and used right about half a pound.