I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42
By profession - I am an energy engineer. I count electrons p...
I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42
By profession - I am an energy engineer. I count electrons per second, British thermal units and all those other awesome units of energy. My company sells renewable energy products (kinetic, PV, thermal, etc.) that we design.
Ask me questions!
eMail: trebuchet03 ~[at]~ gmail.com
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A battery is not an infinite sink of energy storage. You can't add more energy to a "full" battery without damage. Grab an ammeter and measure yourself (I would recommend a clamp on inductive type rather than a shunt ammeter as the current flow during starting will be very high).
If you have the opportunity, I highly recommend auditing an introductory course on electrical engineering at a local university. Particularly lessons on Kirchhoff's Circuit Laws (loops and whatnot). I was Mech engineering but really loved the electrical engineering bits :)
If I'm correct, as are you, the increased spinning of the alternator will not increase output. It's not the input spinning that's the factor but the load placed on the alternator. The alternator will meet the load without an increase in the input rotation.
Again, please correct me if I'm wrong. Do know if you'll see this but if you do I'd appreciate your response.
The alternator is source, the battery can be represented as a capacitor as it is near full and the loads can, for simplicity be represented as a resistor (lets not mess with inductance).
Before the car is started, the battery is around 12.5V
When the vehicle is started, current flows from the battery through the loads and bypasses the current source.
Next, the alternator takes over. The voltage off the alternator is higher than the battery (13.8-14.5V or so). Current flows into the load. Because the alternator's voltage is higher than the battery, current can also flow into the battery. As the battery voltage increases (as it will for this chemistry), current slows down until the voltage equalizes and current can not flow. This is why we can represent the battery as a capacitor. When a capacitor is fully charged, it is effectively an open circuit.
From this point on, current flows from the alternator to the load and bypasses the battery (as it is "open").
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Now, an 80amp rated alternator does not always put out 80A. If the load only calls for 10A, the alternator only puts out 10A. We can not have this equation out of balance (energy in must equal energy out + entropy losses). Simply, the current that goes in must be consumed. When the car demands more current, the alternator supplies it and in turn the alternator requires more torque from the engine to turn.
More torque means more fuel consumption. With an instantaneous fuel gauge, this can easily be seen be comparing idle fuel consumption with little electrical load to fuel consumption with as much load as possible (high beams, defroster, vent fan without a/c, brake lights, hazard lights, power windows in motion, etc.)
http://automecanico.com/auto2002/alter4.jpg
alternators work like engines, there's minimum friction, only for + and - contacts ( they have to spin to connect the wires obviously)
NOW, what you want to do, is turn, for example, water pump, fuel pump, the engine fan and so on, running electric, that will be less load on the engine and the alternator is capable enough to run all this elements, is designed for this use, A/C, the stereo, airbag control system, fuel injection... everithing is going with current nowadays and brands desing better alternators to handle up this loads. (Toyota prius, for instance, nuff power to pull out their own motors that are the alternators itselves)
Yup, aircon does make a difference. Now we could only tow it on the downhill, and acceleration was pitiful.
The load on the alternator does effect the strain on the engine.
And, if you want to prove it to yourself, grab a cheap DC motor. Spin it, see how easy it turns? Now solder a wire across the two contacts (shorting them). Now it is a lot harder to turn. The wire simulates a huge load, like what radios and air conditioning will place on a cars alternator.
On the contrary, the higher the load placed on any generator, the greater torque required to turn it.
The next time you get a chance to - put a load on an alternator that hasn't been installed and then try to spin it... You'll feel a bit of resistance. Then, increase that load - and you'll feel even more resistance. It's not voodoo, it's classical physics (which, in some cases, appears to be voodoo :p). This same experiment can be done on just about any motor ;)
An analogous example would be to say that when you're walking, it doesn't matter how much weight you carry - you're walking anyway and you're not stopping. Anyone that has ever moved house or carried "stuff" can say that walking can be severely restricted when you put a high load on yourself (stuff).
You probably want to find an old generator/alternator, the kind without a built in regulator and only has 1 wire, like on older 1960's chevy's and ford's, that way there is no sensing wire or regulator and it should always be supplying power. Here's a good article for you to read as I'm probably a bit rusty on the subject. http://www.autoshop101.com/trainmodules/alternator/alt101.html
As far as a minimum RPM, there really is none, the faster you turn it, the more power you get, to a point that is.
Interesting link in that it states this...
When charging system voltage falls below this point, the regulator will increase the field current, thus strengthening the magnetic field, which results in an increase of alternator output.
Since voltage is directly and proportionally related to current via ohm's law (V=IR) AND voltage is nominally constant (as a result of stator regulation) - the above is very accurate. Alternator output is generally measured in watts (suitable since a watt is a unit of power) - and to find watts, multiply current by voltage. Voltage, again, is nominally constant. Current must increase in order to increase the aforementioned output. At least, this is a top down (backwards) explanation (trying to attempt an explanation from another angle). <-- as a side note, this is the reason why you can diagnose some alternator issues with a voltmeter and a static/dynamic load. It's also the same reason why batteries shouldn't be tested without a load (it just doesn't tell you much other than it's ability to hold a surface charge).
This can be observed with an ammeter (not a voltmeter) - I highly recommend you give this a shot - just make sure you have an ammeter with a high enough current rating (most cheapo one's have a 10A fuse).
Alternatively, you can look at someone else's measurements (but I still recommend you do the same test to see for yourself). See Here specifically, this chart...
Item...................@ 14.4v
Idling ............... 128w
Rev up to 3500 rpm: .. +35w
Heater fan setting 1: . 55w
.. Setting 2: ......... 98w
.. Setting 3: ........ 141w
.. Setting 4: ........ 189w
Marker lights: ........ 95w
Full lights: ......... 240w
A/C (heater fan
subtracted, but
incl. condenser fan):. 163w
Defroster: ........... 104w
Wipers 1: ............. 48w
Wipers 2: ............. 76w
Radiator fan: ........ 144w
As far as a minimum RPM, there really is none, the faster you turn it, the more power you get, to a point that is.
The diode bridges will have a minimum breakdown voltage that you'll need to overcome before you'll start seeing any output ;) This will vary by design, of course.
This is false, please this is fundamental physics - the type that used to be taught in high school. Power generating devices (alternator, generator, etc.) can not put out more current than is being drawn - it needs somewhere to go, this flow is called current - something that is measured with an ammeter, not a volt meter. The torque resistance will be related to the current flowing, not voltage.
I didn't get my ASE certs for nothing
If we're going to throw around pieces of paper.... I didn't get the degree in engineering for nothing either ;) I'm just glad it was paid on scholarship :D
I hope you're not getting heated - I'm certainly not ;)
So here's the results of a quick google search...
U of V - How things Work - ask a physics question
As for how the current varies with load: the more current the load permits to pass through it, the more current will pass through the generator. Assuming that the generator is well built and has very little electric resistance, the load will serve to limit the current. The generator will then deliver just as much current as the load will permit. If the load permits more current, the generator will deliver more. As a result, the wires in the generator will waste more power as heat, the magnetic fields in the generator will become more complicated, and the device powering the generator will have to work harder to keep the generator turning.
You don't get something for nothing. If you draw 2KW of from your alternator you will require twice as much torque to turn it compared to drawing only 1 KW at the same rpm. The additional torque may not be very significant compared to what the engine is capable of, but it is definitely there.
A common example: On older vehicles without idle speed control the idle speed will decrease when you turn on the headlights or defrost circuit. This is exactly because more torque is required to turn the alternator (or generator).
Nighttime= less traffic, and colder air. Less traffic= a more constant speed. Colder air= denser charge of air, sucking into your engine, which results in more power. Also, when it's warmer out your tires will be slightly softer, so colder asphalt and colder air should result in less rolling resistance.
In auto racing, I have heard that argument... But that plays a roll in static friction (traction)... Rolling resistance is a little different :p It's not so much the air - but the surface ground temperature that's colder. On highways with a lot of traffic, it's probably not so much of a concern as all of those tires are warming up the road. Rural roads, however, def. are cooler.
Here's a link with no alternator - also has a chart with electrical loads Metrompg site. Note that full lights is more than running the engine itself o.0