How to Build Up a Bike

How to Build Up a Bike
This is a guide to building up a bike from parts. It should help you get the parts and tools you need to get you pedalling along in no time. It assumes that you have tinkered with your bike, but are not an expert. Hope it helps!

-Joe
 
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Step 1Parts

Parts
Here is a list of parts you'll need:
Frame
Fork
Headset
Rear derailleur
Front derailleur (optional)
Brakes
Brake Levers
Shifters
Headset
Cable guide
2 x derailleur cables
2 x brake brakes
4' derailleur housing
4' brake housing
cranks
bottom bracket
pedals
wheels
cassette
chain
seat post
seat
seat clamp
brake hangers front / rear if you use cantilever brakes
stem
handlebars
tires/tubes

I got most of this from Redstone Cyclery http://www.redstonecyclery.com
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36 comments
May 29, 2011. 10:58 AMbowmaster says:
How would this vary for a combo street/mountain bike?
Apr 19, 2010. 12:28 PMmark145 says:
the pictures look very and the instructions to build the cycle look easy enough i have just joined the web site and still cannot print the instructions so i'll look elswhere for a better user friendly website where it doesn't take as much time to print the instrutions as it does to build the bike
May 28, 2011. 7:02 AMfogman103 says:
I'm pretty sure that you have to be a member to print instructions, but I think it would be worth it.
Apr 15, 2011. 6:19 PMgmanguy 11 says:
i get my parts from www.danscomp.com but thats not for mountain bikesits BMX bikes
Jul 1, 2010. 5:10 AMArlys says:
WARNING! If you are installing an aluminum alloy crank on a tapered steel axle bottom bracket you should never ever "tighten the hell out of the crank" or lubricate the tapered joint since excessive tightening/torque will distort the aluminum crank arm taper and create noticeable play in the crank arm joint which will produce annoying crank arm slip on every rotation of the crank arms under load in high gear. If you've already damaged the tapered joint by over tightening the crank arm bolts, a temporary fix is to shim the tapered joint with thin tempered aluminum alloy sheet (not aluminum foil) to eliminate play. Ultimately, you may need to replace the crank arms since the damaged tapered joints will continue to distort under load over time. (Note: This is not an issue if you have a crank that does not have a tapered steel axle or have an inexpensive crank with steel crank arms.)
Feb 20, 2011. 3:24 PMyaman.cool63 says:
According to Park Tool and FSA, a traditional aluminum crankarm with and M8 bolt will need about 350 N-m of torque, which is essentially tighening the hell out of them. Besides, how often do you need to take off an alu crank?
Mar 22, 2010. 8:09 PMbobbyderf123 says:
wouldn't greasing it make it want to slide around in the frame?
Nov 25, 2009. 12:57 PMsharlston says:
what thread size is the star flanged bolt in the steerer tube thing becuse ive lost my screw and need a new one but i cant find the right size

thanks
Aug 13, 2007. 9:04 PMkillsmechadead says:
The difference between presta and schrader valves: Schrader has a spring enclosed inside the valve which closes off the flow of air automatically whenever the plunger is not depressed. Presta valves do not close automatically. The plunger needs to be screwed down manually to keep air from escaping at low pressure. In all my experience, I have never seen any substantial difference between the two valves. Schrader valves are often thought of as "mountain-only" and presta as "road-only." I have presta valves on all my bikes, even the mountain bike. If you're interested in switching any presta-drilled rim into a schrader-drilled rim, all that is required is a 5/16" drill bit (and a drill, presumably).
Nov 16, 2009. 7:34 AMsharlston says:
not true because a schrader is used o cars,bmxs and fixies not just mtbs
Feb 14, 2007. 3:27 AMMetrokillah says:
Totally agree with the locking skewers! I once went to pickup my girlfriends bike from a friends house where she had left it. I cycled about half a mile across a links style golf course here in Edinburgh and when I arrived at the pub and lifted the bike on to the railings/fence to lock it, both wheels comedically fell off! Some prankster had removed the skewers and left the wheels. I am pretty sure that some deity was smiling on me that night because I usually take every opportunity to catch some air off a bunker or slope. I now do quick bike checks everytime i get on one.
Nov 16, 2009. 7:30 AMsharlston says:
it would of been hard for the back wheel to fall of becuse of the chain
Nov 19, 2008. 7:20 PMI smell bacon says:
LOL. I'm gonna do this to my mate. every ten weeks i do something to his bike. Also stealing someones seat can be fun...
Oct 9, 2008. 8:59 PMYerboogieman says:
i did that to a jerk at school, it sucks when it happens but i had a good reason.
Jan 16, 2008. 6:21 PMbenmorrow4 says:
i'm just glad the wheels weren't stolen! most people that steal components would revel in the idea of a free wheelset. nut those things up!
Sep 30, 2006. 10:59 PMtrebuchet03 says:
Nice write up... I wish I had the money to buy the parts I wanted :P But if I had the money, I'd probably just save for a 'bent :D
Oct 22, 2009. 12:19 AMsharlston says:
just go to the scrapyrd thats what i do
Sep 30, 2009. 1:36 AMharuspex says:
Had this problem this morning before heading out on my ride. I wasn't sure the proper way to fix it, but remembered it being mentioned in this article. In a few minutes my headset was as good as new. Thanks!
Sep 16, 2009. 11:59 AMrayraybaybay says:
why does your chain lock have about 8 that not very smart :(
Sep 16, 2009. 11:58 AMrayraybaybay says:
nice lol i am in school reading this laughing...
Sep 16, 2009. 11:58 AMrayraybaybay says:
that is pretty good i agree with 52? . . . but anyways is there a way you could upload a bike to where it was automatic but yet children under 16 could still drive it????? thanks, get back at meeee...
Sep 16, 2009. 11:55 AMrayraybaybay says:
i dont think it will work out i would get one a tid bit smaller that ones a little large but nice work so far

=] thanks,
rachellllll
Sep 16, 2009. 11:54 AMrayraybaybay says:
thanks for all the help and support i have been working on my 7 bikes and my lasted one i haven't been able to get it just right i first put it on backwards then i lost apiece so anyways thanks for all the moral support do you know if you would put a weedeater motor on a bike and adjusted it and threw on some better breaks do you think it would work?
Jul 11, 2009. 6:47 PMchim_richolds says:
Nice snot mark! (my sleeves always look like that too)
Apr 16, 2009. 6:58 AM52 says:
that is y u do good the frist time
Jan 11, 2009. 6:48 PMfrogmeetcog says:
This occurred to me a while ago when a friend had her wheel skewers stolen (wheels were locked and intact): I now keep two lengths of copper housing wire wrapped around my toptube. The plastic insulation makes the stuff just fit through my hollow axles, for an emergency skewer improvisation to get me home. Never had to use it, but if I had to I would put one length per wheel and wrap the remaining wire around the forkblades/seatstays, and ride carefully. Coathanger would work too, though the bare steel would rust quicklike.
Sep 10, 2007. 5:50 AMzzpza says:
i use a pipe cutter (the clamp type). cheap and effective. also, there's no swarf created in the process. :)
Apr 24, 2007. 1:00 AMjwbtravel says:
To save some dough, some pedals dont need a pedal wrench. I had some shimano SPD pedals that took an allen wrench on the back side and a pedal wrench where most pedals do, negating the need for a pedal wrench. My crank brothers candy-c pedals arent designed to work with a pedal wrench at all; they only work w/ allen wrench.
Feb 26, 2007. 9:26 AMmachula says:
hah nice, crankbrothers' eggbeaters :) one of the best somebody was asking about the presta and schrader valves, well, the presta is often called french valve and it is thinner than the schrader, to pump it, you must loose the tiny top "nut", tiping it to the side releases air. the schrader valve is thicker, and used only with mtb tires, it has a tiny bolt inside that is pressed inside the valve when air is pumped. thus the two require different pump extensions. so that's basically it
Feb 7, 2007. 9:03 PMjongscx says:
Just a friendly reminder...
DERAILEUR CABLES ARE DIFFERENT FROM BRAKE CABLES.
DERAILEUR CABLE HOUSING IS DIFFERENT FROM BRAKE CABLE HOUSING.

I found that out the hard way while I sailed through the air after needing to use a flower-patch as a brake assist. Brake cable housing is kinda like a slinky and is basically a wire that is wound in a spring-like manner, then coated with plastic. The wires in a Deraileur housing are parallel. If you put the same amount of stress that is required to stop a bike on a deraileur housing... it will fail and you will have no brakes.

Just a friendly warning.

Also, anyone want to say something about the difference between presta and schraeder valves?
Nov 18, 2006. 9:21 AMimresponsibleforthismess says:
Coolness at it's best! I'm not exactly sure what standard shop practice is, but I have always used a pipe cutter to cut the steerer tube (and handlebars, and seat posts when necessary). The cut end is sooo much neater, and cleaner. They're relatively cheap, a lot less effort to use, and guarantee a perfectly square, smooth cut.
Nov 2, 2006. 10:27 AMkiteracer says:
Here's a great springtime garage project. Thanks for lowering instructions to the lowest common denominator, a.k.a. my brain.
Oct 28, 2006. 12:12 PMsportcrazy says:
Great write up! Like trebuchet it's too expensive for me - those darn shops just get great dealer prices on stuff.

I priced a self-built Surly Cross Check with Shimano 105 components _and tools_ at about € 1,600 (USD $2000). It's prohibitively expensive, the same from the LBS is a lot less.

If you want to compare components and costing details they're broken down further at:
http://sportcrazy.net/cycling/building-a-bike-more-expensive-than-youd-think/

For me going 105 would be crazy when Ultegra is so little more!

Cheers,
Al.

Oct 10, 2006. 11:49 PMparsnip2341 says:
Small world. I was admiring this very bike when it was parked outside the CIC at CMU today.....
Oct 1, 2006. 6:54 PMTheCheese9921 says:
very cool I've always thought about geting a ton of curbside,college,bike parts ect. and building them into one custome ride

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Author:joe
I like to tinker with just about anything, sometimes it works out in the end. I am a researcher in network security by day and a bike rider by night. Have fun looking at the projects, try tear...
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