How to Build a Crossbow by Tool Using Animal
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The crossbow is one of those inventions that changed history. Prior to its invention, an archer might train for years before developed the strength and proficiency to be an effective warrior. With the crossbow a modicum of training could turn even the meanest peasant into a soldier.  Additionally, through the use of mechanical cocking mechanisms, brute strength was no longer a limiting factor.

All that aside, here's my attempt to design and build a crossbow.

Please note, this should not be attempted by anyone, it can kill you, your dog, your ... etc. etc.


 
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Step 1: The prod, or bow.

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Fortuitously, I need not replicate this instructable. All you need are the dimensions.

The overall length is 50" with a width of 2 1/2" tapering to 1/2" at either end.  The thickness is 7/16"s.

The nocks, are like the nocks I used previously, how ever instead of tying them on, I used hardwood pins.

Please note, one edge of the bow is kept straight.

I did back the bow, with denim. I simply layed down a coat of Titebond  and then a piece of denim which I rolled into the glue with a dowel, similarly to using a rolling pin.



Cryptidking says: Jan 10, 2013. 1:50 PM
could this be resized with a pistol grip to make a hand crossbow? What other alterations would be needed?
SirBobert says: Oct 26, 2012. 10:33 AM
What type of arrows did you use? And does the crossbow end up having the 50lb load that the Pyramid Bow had since its the same design? Thanks.
M3G says: Oct 23, 2012. 6:37 PM
Awesome design!
travw says: Dec 26, 2011. 10:15 PM
First off, great job. I was having trouble with trigger ideas.

Secondly, what bolts are you using? The bamboo arrows? Have you considered modifying it for use with ball bearings? I think it would be quite doable, and most likely could be undone as well.
zelback1 says: Oct 1, 2012. 9:55 AM
The trouble with the ball bearing idea is that it would have to be weighted directly in proportion to the strength of the crossbow. I am an archery hunter, and I can often be seen at the practice range trying to put six arrows within an inch wide circle from thirty yards. The relevance of this is as follows. By far, the worst injury I have ever seen in a range accident occurred when a guy about three stalls down shattered the crossbow he was using, injuring him, and mortally wounding his spotter. The ambulance came and I watched him get wheeled out on a stretcher with a half-inch thick peice of fiberglass sticking out of his kidney. The reason his crossbow exploded was that he had tried to shoot a bolt that was way too light for the strength of his bow. The result was that all the force that built up upon pulling the trigger rebounded and destroyed the structural integrety of the limbs, which still left so much pent up force that the bow, well, basically exploded. If you were to shoot a ball bearing out of a crossbow and either misjudged the needed weight, or, as seems quite likely due to the nature of the projectile, the ball bearing slipped, you could wind up in a hospital bed, or worse. I would advise you to put some serious thought into this. I later learned that the man who had been spotting for the crossbow-man had bled out on the way to the hospital. I would absolutely hate to think of that happening to somebody else.
MTChar says: Jul 21, 2012. 9:17 AM
Hey can you please tell us what type of wood you would use for the prod?
Awsome instructable though!
chromestone says: Jan 22, 2012. 5:30 PM
so we r not suppose to attempt this, it seems you are giving us the instructions to attempt this but at the same time a little unclear the instructions maybe a video of the crossbow in action?
andrewbaker says: Feb 15, 2012. 8:24 AM
In other words he posted this simply for the sake of knowledge. That and if it kills someone it isn't his fault.
chromestone says: Feb 16, 2012. 5:30 PM
well i wanna build one
FrozenIce says: Feb 17, 2012. 6:40 AM
mutual wants bro..
FairQueen1 says: Sep 26, 2011. 4:33 PM
Crossbows are a great alternative weapon. They certainly have a long history of efficiency as a weapon. This is a great guide to building one.

Recently I've also gotten into air rifles. Not as ancient but much safer than regular guns. There are competitions around the world.
http://www.airarmsairrifles.com
Phoghat says: Nov 2, 2011. 6:14 AM
"Recently I've also gotten into air rifles. Not as ancient but much safer than regular guns. "
I've been into air rifles and pistols for over 40 ears, and "much safer" is not too accurate, depending. I've got an air rifle in 9mm and in .45 caliber that would not really be considered "safer" than a firearm. They're used for medium to even large game hunting where firearm ownership is not practical, or illegal for one reason or another.
l8nite says: Sep 26, 2011. 9:38 PM
I acquired a well abused crossbow recently and of course it needed a new bow. I searched for hours online to ind a crossbow bow with no luck but I did find out that when it was made my crossbow was rather good. I also found out by searching in the parts list that a bow is actually called a limber (who knew?) and is readily available for a nominal fee. Your crossbow is gorgeous, have you been able to use it since you wrote the "ible"?
red-king says: Nov 11, 2010. 6:47 PM
Great stuff. too bad crossbows are illegal in the place I live in...
ValentinV says: Feb 24, 2011. 5:03 PM
Ahhh come on they can't find out who fired it :P
electridanger says: Sep 22, 2011. 6:23 PM
lol
morris10290 says: Aug 5, 2011. 12:13 PM
Wow very nice x-bow i actually tried to build my own pellet gun similar to the one here http://ak74airsoft.com/TAPCO-AK47-WOODEN-STOCK-SET-BRWN-LAM-TINTIM06000BRWN.htm but you could barely feel the pellet hit you even from close range... and that's saying a lot considering most ak47 airsoft guns hit HARD. Now if only I could build a penny shooter -.-
nieks says: Jul 11, 2011. 8:28 AM
Very nice instructable, Allthough I think for my first real crossbow build I wouldn't go for the rolling nut design, because if has a reasonable margin of error. I would choose the notch lock design. It is a bit less pretty, and isn't as smooth as a rolling nut can be, but it almost fool-proof (quite usfull if you are an inexperienced woodworker like me :p )
christpher says: Jun 7, 2011. 9:41 AM
what do i us to billd the front pes
skimmo says: May 27, 2011. 7:19 PM
this is a great explanation of the nut tigger
felixneko7 says: May 6, 2011. 2:35 PM
I'm suprised no one has asked this, and maybe it is due to the fact that they can find it, but I can't seem to see where you say what kind of wood the prod is.

May I "prod" at you to reveal what wood it is?

...wow, that was a horrible pun. =_=
Tool Using Animal (author) says: May 7, 2011. 6:48 AM
It's red oak, just check out my longbow instructable for details.
Colonel88 says: Apr 2, 2011. 6:48 PM
Was the trigger design possibly influenced by...

http://www.pyramydair.com/blog/images/10_11_07_crossbow_trigger.jpg

Also, eventually the sear will wear off, as the trigger holder thing will break it off.
Tool Using Animal (author) says: Apr 3, 2011. 5:53 AM
They cribbed that from here, my original source.  And yes, they'll wear, but are simple to reproduce.

It's the standard design, been in use for a thousand years

seolfor says: Nov 10, 2010. 8:40 PM
You can also make one using a leaf spring from an automobile. Use the shortest length, and cut it to the same dimensions for your prod. Cut steel rod for the rolling nut, and cut plate steel for the trigger. Braided/twisted steel cable is then us used for the string. Yes, you have to do a lot of hammering to get the leaf flat. However, that was how my dad taught me to make my first one. It had a little over 100 lbs of pull. We used a scrap piece of steel strip to make the bolt holder. Just passing along the info.
seolfor says: Nov 10, 2010. 8:30 PM
Very nice. I haven't made one of these in almost 2 decades. Thank you very much for sharing. I may have to see what I have available in my scrap pile. :)
yztay says: Nov 10, 2010. 3:44 PM
I liked your trigger design ;)
cowscankill says: Nov 10, 2010. 1:43 PM
I saw this and was immediately happy. A sear system crossbow... finally the perfect doable trigger design!
rimar2000 says: Nov 10, 2010. 12:14 PM
Very good work, I want to do one like this!!
tfultsucf says: Nov 9, 2010. 11:00 PM
Well done sir, well done. I'm not going to lie, this really makes me want to make my own = successful instructable.
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