Instructables
Cycling and music. These are two things I'm passionate about. Why not combine them?

On a scale of 1 to 3, this project ranks a 2 in difficulty. You'll need to be able to solder, desolder, identify a few components and adapt this design to suit your application.

Total Cost
My out of pocket costs were $6. The plastic, speaker, zip ties, misc. wire were either found or leftovers from other projects.

Time
~1 hour once you have all supplies

Quality
From an appearance stand point - I give it a 9 out of 10
From a functionality stand point - I give it an 8 out of 10
From an audio stand point - I give it a 6 out of 10
From a loudness stand point - I give it a 7 out of 10
(A prior version of this would have had scores under 5)

As a side note - yes, this is technically not a stereo. Complaining about that is your prerogative, but I couldn't care less. If I say sharpie, you know it's a permanent marker - communication has been served.
 
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Step 1: Materials

Picture of Materials
1 Amplifier
1 Speaker
1 Power Supply
Misc. Wire
Headphone jack
Mounting Board

Specifically

*$5 Harbor Fright Megaphone
*Free speaker from discarded boombox
*Batteries, AA's are fine - they need to put out ~6V (I later used a 6V gel cell) - you can also use the original battery pack if that suits you
*Wire, some wire came from boombox - I also used a Cat5 cable
*Headphone jack can come from a pair of headphones
  • For the mount, I used a piece of plastic that I then laser cut to fit perfectly into my bike rack - feel free to improvise, similar quality can be had using thin plywood and a jigsaw ;)

Step 2: Disassemble and Modify Megaphone

Picture of Disassemble and Modify Megaphone
After a few minutes of playing with the megaphone, it's time to disassemble. You'll want to pay attention to where the power connections are soldered in the event they break off.

You'll need to desolder the microphone and then solder on a bit of wire - the length of which is based on how far your music player will be from your speaker.

Solder the headphone jack to the opposite end of the speaker.

At this point, you should be able to play music through the megaphone's original speaker.

Step 3: Remove Old Driver - Replace with new speaker

Remove the old megaphone driver - while it's suitable for projecting sound a log distance, it's not very nice for anything more than scratchy vocals yelling at misbehaving schoolchildren.

Replace with another speaker - I sourced mine from a derelict boom box.

Check that you can still play music - this is also a good time to mock up mounting locations.

Step 4: Cut mounting board

I decided the best place to mount would be under my seat in my underseat rack. I cut a piece of plastic to fit that space with minimal gap - I also cut mounting holes, the speaker hole, spacers and screw holes for the speaker.

And, while I was at it, I laser etched and painted my crest for a little extra personalization. By raster cutting at l medium power levels while keeping the protective paper on, you can create clean looking paint by laser graphics. By etching, then painting, then etching the paint off, you can easily create multi-colored and multi level graphics with laser precision.

Step 5: Mount Hardware

The first version of this project used 4 D sized alkaline cells - these lasted a long long time.... Ultimately, I ended up using a small 6V sealed lead acid battery for rechargeable goodness.

The second picture shows the plastic spacers used to interface with the boom box speaker's mount. Also notice the zip tie holding the blue cat5 cable to the circuit board to serve as strain relief in the event the cord should ever get tugged on. This turns out to be absolutely necessary.

The circuit board is mounted to the speaker on one of the machine screws.

Step 6: Mount To Bike

Picture of Mount To Bike
Now, it's time to mount to your bike. If you thought ahead, this should be fairly straightforward.

I'm using zip ties because
a) Plastic
b) Don't Corrode
c) Cheap
d) Are available in the reusable variety
e) Lots of colors
cheekyz2 years ago
Oooo... this is SO CLOSE to fulfilling a silly little dream... I want to pipe Barney & Mr Rogers' songs thru it as a poorman's karma, so to speak, thanking other drivers for sharing their music with me... will try to use cigarette lighter 4 power, not sure how to pipe it thru loud enuf to rattle their teeth like they do mine, but it'll be fun!!!
geebear773 years ago
If you put a baffle behind that speaker, you can double the volume and get a richer tone. I bought ready made from a car audio store, but you can just use tupperware.
trebuchet03 (author)  geebear773 years ago
In an open air environment, I'm not too worried about the richness of tone :) Plus, then only one ear is going to get sound ;) With the back end open, you get some form of audio coming out the rear.

Check out my profile, one of the smaller images is a later bike stereo build using 2 speakers on either side inside of an enclosure.
munkymoose4 years ago
Hey, great 'able! Would it be possible to make a stereo version of this by making two and using phono jacks instead of a microphone jack and link them up?
Sweet!
Brings back such good memories!

Stereo version in the near future?
trebuchet03 (author)  T3h_Muffinator5 years ago
Oh hells yes :p I've got a 400W amp stereo mount for the bike :p Much better than this first version, about 390 watts better :p

Eventually, I'll get around to sorting through pictures and documenting :p
IMG_2148.JPG
SCHWEEEEEEEEEET!

Man... that looks so badass.  Hooked up a generator for the battery yet?
trebuchet03 (author)  T3h_Muffinator5 years ago
No :( It runs on a PbA battery and the amp is too big (heavy).... Somewhere down the line, I want to optimize for weight (which will likely mean efficiency too). Then I'll throw in some generator magic (that bike even has a mount for a side roller headlight generator) :p

How'd the awesome grant project turn out? Can cotton candy be launched great distances yet?
Awesome man, I can't wait :)

It's coming!  I'm down to figuring out how the electronics have decided to destroy themselves over the winter, and turning a venturi tube out of teflon.  I really really want to be done by Maker Faire Boston, which is in April!

Pics and more to come when I'm done :)
I'm Jealous of your Recumbent !

I might have to make my own
paganwonder5 years ago
Cool 'ible!    Your side note at end of intro completely ROCKS!!!