Step 1What you will need
For lifecast:
Alginate
plaster bandages
plaster
petroleum jelly
bald cap
drinking straws
another person
For sculpture:
modeling clay
miscellaneous utensils
orange
more plaster
For mask:
liquid latex
wig
spirit gum
makeup
scissors
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I started this project last night and it took me 3 times to mix the aliginate correctly. I bought 1lb of alignate, which is enough for about 3 masks. When you mix the alignate with water, make sure you use a 1:1 ratio. I used 16oz (2 cups) warm water with 2 cups alginate powder. On the alignate it told me to use 5.5oz alginate for 16oz water, but they base that on weight, not volume. if you dont have a scale to measure the alginate to 5.5oz, just use a 1:1 ratio. (2 cups water, 2 cups alginate. Note: Make sure you have another person mix the alginate and apply it on your face. Doing it by yourself is pretty impossible. Keep me updated on your mask building venture!
When you get modeling clay, BUY OIL-BASED CLAY. I can't stress this enough! Otherwise the plaster will stick to it and make things impossible.
The liquid latex I bought (Mehron) is pretty thin and takes about 15 minutes to dry a coat, more in the cracks / crevasses. You need dozens of coats of latex in the thick areas that need support (nose, cheek ridges, upper lip, brow ridge) at 15 minutes a shot. It takes a long time. Give yourself plenty of time.
You can use a drinking straw in your mouth to breathe, since you will be cutting out the mouth anyway. Make sure you hold it loosely in the mouth so as not to distort the face. It's much easier for breathing than the nose.