Step 3: The Component Pieces & Nuts & Bolts

There are only 2 shapes required.

The T-Cutout
  • This is the piece the machine screw extends into, a nut catching in the large cutout portion.

The RCR Slot (Rectangle-Circle-Rectangle)
  • The cutout the T-Cutout slots into.

To use, simply download the template attached to this step (03-TBOL-T-Slot Template.cdr for Corel Draw or 03-TBOL-T-Slot Template.svg for InkScape)

The Nuts & Bolts
Putting everything together is as simple as a single machine screw and matching nut. McMaster Carr is a great source for these.

<p>Can I do this with out a laser cutter?</p><p>Hand saw?</p>
<p>i doubt you would even want to try. acrylic is brittle and the cuts are small. it's &quot;possible&quot; to do it by hand, but the amount of time you'd have to pour into it would be a waste. i'm sure if you were to go to this guy (it's me actually) on craigslist, he'd be happy to set something up...</p><p>sfbay(dot)craigslist(dot)org/eby/cps/5156461262(dot)html</p>
<p>I made a couple of these example enclosures and of course along the way nothing is ever perfect. So I have attached my &quot;modified&quot; file and a few pics. At home depot or lowes, I forget which, they have sheets of acrylic, but it's .08 inches. I modified the file to this new dimension. Also, I discovered if you make the vector lines slightly bigger in the rectangle of the RCR portion so the tabs simply slide right in. What I did still makes it a pretty tight fit. These are surprisingly sturdy little boxes! The raw material may be flimsy and flexible and you think to yourself, is this gonna work? But it's awesome! Thanks for posting this, It's a fun little project :-)</p>
<p>Sorry, by hand saw, I meant knife or something like that...</p>
<p>I'd say no. You do not need to own a laser-cutter. I just upload the plans and order from a laser-cutting service (I use Ponoko).</p>
<p>For my box, it is important that the entire inside space be available. As I understand it, with 3 mm acrylic the nuts will stick into the inside by a few mm. In order to fix this using this hardware, I calculate that I would need to use acrylic at least 6.4 mm thick. Do you agree?</p>
<p>Thanks for this great information. I know this is from a few years ago, but are the templates still available somewhere? When I try to download the .sgv file, it just takes me to a .tmp page.</p>
<p>If you right-click and &quot;Save Link As..&quot;, just make sure you save it as .svg instead of .tmp. I just tried it and it opens in Inkscape without problems.</p>
how about gimp, sketchup or blender?
inkscape works
How about Ubuntu??? There you get Gimp AND inkscape (gimp rules!!!) AND it's FREEer than windows, cos windows sucks ubuntu's emm, orangness!
Yes. i am running ubuntu. DEATH TO WINDOWS. although i cant get the sound in audacity to work.... D:
Oh well. still worth using linux. and its Windoze btw :P
you mean winblows?
windoze winblows CrapOS what other ones are there?
nice one. anything else? actually, can anyone think of any good linux sayings?
Linus has great ones, &quot;Software is like sex, it is better when it's free.&quot;<br><br>Followed closely by his other famous quote, &quot;Only wimps use tape backup: real men just upload their important stuff on ftp, and let the rest of the world mirror it .&quot;<br><br>I rather like this one myself, &quot;Really, I'm not out to destroy Microsoft. That will just be a completely unintentional side effect. &quot;<br><br>This one is good too, &quot;A computer is like air conditioning: it becomes useless when you open Windows.&quot;
windows is not the answer, its the question, the answer is usually NO or Linux.
i like that...i really do...
so do I, its one that stuck in my mind from:<br/><a rel="nofollow" href="http://phd.pp.ru/Texts/fun/signatures.txt">http://phd.pp.ru/Texts/fun/signatures.txt</a><br/>there are a number of good ones in there.<br/>
theres the picture w/ tux holding a fly swatter and the msn symbol :P
good idea tux :) shame we all use msn though isnt it. jamwaffles939@hotmail.com :P
yep, but I use pidgen, which is better than the normal Microsucks msn client. One advantage is the annoying pop up about my emails that I never read does not pop up on pidgen, Linux RULES!!!
same here. and the multiple desktop thing is awesome too. on another note, i was trying to help a mate at school today with his veeeesta craptop and the slowness and shoddyness actually made me really angry lol. also, if you like text based msn, try centerim (sudo apt-get install centerim) do you use yakuake?
badboy_no1_@hotmail.com the badboy bit, my older brother made it, when i was like 9!!! my EX gf has a nice Acer, except for the OS, so I put Ubunut 8.04 on as a dual boot, about 1 week later "apparently" it does not ask which OS to boot up as, personally I think she has ****ed it. that or Vistasucks did it for her!!!
i dont :? i use aim fwjs28@aim.com
oook then. well, good i've been proved wrong :)
Some people have told me they don't think a fat penguin really embodies the grace of Linux, which just tells me they have never seen a angry penguin charging at them in excess of 100mph. They'd be a lot more careful about what they say if they had. -- Linus Torvalds
yeah lol. i read the ones from that link before and they are really quite funny!
def...they aren't all linux tho...
yeah, but there is definitely an anti-windoze vibe to it
heres a cool link :P<br/><a rel="nofollow" href="http://blog.linuxtoday.com/blog/2008/10/wise-and-true-s.html">http://blog.linuxtoday.com/blog/2008/10/wise-and-true-s.html</a><br/>
cheers man. if anyone wants my msn, its jamwaffles939@hotmail.com
LOL to all of those, I personally (because I thought of it myself) prefer Microsucks.
thats a good one Lol...
graarrr. big and scary... gra_____ BSOD BSOD BSOD. boom. rocket artillery successful commander...
Ctrl+alt+del hog-os
lol nice
ctrl+alt+backspace is way better, everyone know that :P
You could have told me that it logges me off BEFORE I tried it !!!!!!!!!!
next try this terminal command: "sudo umount /dev/sda1" I can guarantee it will improve your standing in the world of schadenfreude (note: since there's a be nice comment policy, I should tell you not to type that, so take that how you may)
hah, sorry, I actually gave you the wrong command (type that one all you want), the correct command is "sudo umount -l /dev/sda1" Type the first command for revelation, the second for schadenfreude. I recommend typing them in reverse order just to see which one improves your life more.
he he lol. ctrl alt bkspace ROOOLS if you have a laggy fullscreen game going in class and the teacher starts looking your way. you simply say 'it crashed miss' and cos they think its windoze, they beleive you
that is fun....especially when they are like...did you break it again...evenif its not broken :P

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