How to Make Suspended Shelves with Steel Cable and Turnbuckles

 by timpaslay
Contest WinnerFeatured
6239360097_e0657a30a4_z.jpg
6343146400_ba089dec41_z.jpg
6342425899_47386b903e_z.jpg
6342661309_3537370cb2_m.jpg
6342661367_4a70bdfcf0_m.jpg
I had the idea for these shelves rolling around in my head for a while.  My wife asked me to build some storage in our living room and I told her about my idea.  She wasn't jazzed about it, because she said she was having a tough time envisioning it.   I told her to trust me and built them anyway.  Thankfully she ended up loving them.

If you like this project you can check our blog, www.karapaslaydesigns.blogspot.com, for more DIY Design Ideas and more!

-2X10 wood boards
-turnbuckles (the number depends on how many shelves you want). You'll need 2 for every shelf
- steel cable
- ferrules and stops (the pieces you crip on the cable)
-a swaging tool (the tool that crimps the ferrules and stops)
- thimbles (the metal loop things)
-(2) 1 1/2 eye hooks

You'll also need a drill and possibly some wall anchors.


 
Remove these adsRemove these ads by Signing Up

Step 1: Cut your boards to length and return the ends... or not.

6343093728_5f20fdd844_z.jpg
6342345819_16f989a4c3_z.jpg
6343102348_2c7089e321_z.jpg
6342349133_0f8e8c0253_z.jpg
6342356041_0bdb592b69_z.jpg
First, I started off with some 2X10 Douglas fir boards. I cut them down to our desired length, which happened to be 30 inches in our case.

Second, I didn't want the end grain to show, so I returned the ends to the wall. This is the same technique you will see carpenters use when they want/need to stop moulding in the middle of a wall. To me it is these details that make the difference in a project, but is certainly not a necessity if you don't have the tools (a large miter saw and nail guns) or time to worry about it. (In hindsight, I think I would probably skip this step.  I don't think it makes a big enough difference to enough people to justify the extra time and complication, but if your a perfectionist have at it)

I cut the very ends of my board at a 45 degree angle.

Then I flipped the triangles I created so the end grain would now face the back of my shelf.

I glued the joint.

Then shot them together with 16 gauge 2 1/2" nails.


gerbils says: Feb 16, 2012. 7:42 AM
Would it be possible to just use one set of cables running down all three shelves with the appropriate stops? Or do the repeated loops add strength to the cable?
timpaslay (author) in reply to gerbilsFeb 16, 2012. 8:26 AM
One cable would work. I chose multiple loops and turnbuckles to allow for adjustment and I thought they added an interesting look. If you wanted a simplified look but didn't want to sacrifice adjustability you could use chain rope clips. They will work as stops (they would be harder to conceal) but you could adjust or change their position if you wanted.
Cdn Sapper says: Feb 14, 2012. 7:29 PM
So many comments; your style is inspiring. Really love the block and tackle light. Will have to follow you.
LStephens2 says: Jan 25, 2012. 3:26 AM
I love your storage unit under your tv!!
timpaslay (author) in reply to LStephens2Jan 26, 2012. 10:10 AM
Thanks, I am working on getting some pictures to create an instruct able for it.
pcooper2 says: Jan 26, 2012. 10:04 AM
If any of the glue joints fail, the shelving unit fails. I'd leave the boards intact instead of returning the ends, at least through the region where the hanger cables go. Otherwise, the shelving could only be used for lightweight objects, not books and the like.
mdeblasi1 says: Jan 23, 2012. 5:21 AM
So,

I don't suppose you have an instructable for that chest of drawers just to the left?
Maybe?
timpaslay (author) in reply to mdeblasi1Jan 23, 2012. 7:17 AM
Not yet, I am working on it and will let you know when I post it.
HelenaTroy says: Jan 22, 2012. 9:06 PM
Actually, I really like that storage unit beside it! do you have a how to for that, please?
londobali says: Jan 22, 2012. 8:48 PM
Great ible!

Would you make another one for the lamp piece in the picture? that looks nice too!
timmyzog says: Jan 22, 2012. 4:25 PM
Great Idea and execution. I was wondering if it would be possible to build something very similar, but with the whole shelf supported by just the two eyebolts? If you took 2 cables along the wall which were stapled into the back of each shelf and connected to the eyebolts, the whole thing could hang from two wall penetrations without any additional holes. It might not look as cool as this though. Great job.
timpaslay (author) in reply to timmyzogJan 22, 2012. 5:13 PM
Yeah I think that would work. I would probably drill through the boards just like the front instead of stapling. I thing it provide a stronger hold and allow the shelf to rest flush against the wall. It would be a great idea for a wall that you couldn't screw in to.
tizart7 says: Jan 22, 2012. 10:21 AM
Loving the shelves timpaslay, hoping to make one for my kids bed room. I really like the part when you cut the ends at 45 degrees and turn them. That was truly an inspired touch. Thank you for sharing.
timpaslay (author) in reply to tizart7Jan 22, 2012. 2:32 PM
Well thanks, please send some pictures when you finish them. I am glad there are people that appreciate the work to really finish projects. I think it can really make the difference in a project.
meyotch says: Jan 22, 2012. 1:35 PM
I have to disagree about the end-grain flip being unnecessay. I think it enhances the look considerably. It would matter even more if you choose to use a finer grained hardwood.

My 2 cents. Of course, it's, like, my opinion, man.
timpaslay (author) in reply to meyotchJan 22, 2012. 2:27 PM
I appreciate that you value the extra effort and normally I would agree it is a necessity, but with the style of this piece being more industrial I would understand if someone didn't want to put in the work.
criggie says: Jan 22, 2012. 1:43 PM
I quess I have quakes on the brain, but this seems precariously balanced. If the shelves moved off the wall pins, the whole lot will get dumped.

How about a screw into each end or up from below, angled to hold the wood to the wall? Rebate the head so its not visible.

Good thing is this shelf couldn't fall on you, and doesn't use any floor space.
timpaslay (author) in reply to criggieJan 22, 2012. 2:25 PM
Growing up in the midwest I have never had to think about making designs quake proof, but that changed this fall and luckily these shelves have survived two earthquakes here in Oklahoma. They weren't huge, but they shook the house.

It is surprising how much pressure towards the wall the design provides. It takes quite a pull to get any movement away from the wall. It definitely wouldn't hurt to add pockets screws into the wall, but I am not worried enough to bother with it. I won't be storing antique china or crystal on it though.
paganwonder says: Jan 19, 2012. 12:56 PM
Cool shelves, cool light fixture but that dresser under the TV is REALLY rocking! Nice 'ible, thanks for posting
timpaslay (author) in reply to paganwonderJan 22, 2012. 12:37 PM
Thanks, I will let you know when I get around to posting instructions for those pieces.
laxap says: Jan 22, 2012. 12:11 AM
Nice work, and nice room.

In step 3, I'd be reluctant to drill the hole exactly on the joint, or I would use dowels to make a stronger joint. Also, I'd add a washer on each stopper to prevent it from sinking into the wood.
timpaslay (author) in reply to laxapJan 22, 2012. 12:36 PM
I realize the location the hole is not optimal for strength, but for this one I chose form over function. I like the look of where the cables are and knew that these shelves would only be used to old lightweight decorations.

I actually purchased washers to place on top of the stops, but when I put them in place the difference in surface area between the two was negligible so I didn't bother adding them. You could certainly chose an even larger washer if necessary.
reptedjess says: Jan 22, 2012. 11:26 AM
This is a really unique idea, but it doesn't seam very sturdy to me. Also the hardware/cable isn't great for aesthetics.
anode505 in reply to reptedjessJan 22, 2012. 12:32 PM
How much weight you want it to hold? The pins in the wall are in shear.
As for looks, well thats 1/2 the project.
timpaslay (author) in reply to reptedjessJan 22, 2012. 12:28 PM
hmm.... Thanks?

With this design almost all of the weight is carried by the eye bolts, so the whole thing is only as strong as this anchor point. If you were to pull on the shelf away from the wall it would be a problem, but without any little ones running around our house I feel confident with them.

We like the industrial look of the unit, but also understand that is a personal preference. Thanks checking this out.
zanne101 says: Jan 22, 2012. 8:32 AM
Great project. I too, really like that cabinet/dresser. Are you planning to do instructions on that?
timpaslay (author) in reply to zanne101Jan 22, 2012. 12:31 PM
I will, but I know I don't have a lot of progress pictures of it. I will do my best to put something useful together.
CementTruck says: Jan 19, 2012. 10:28 AM
I like your snatchblock chandelier. Was that a DIY project?
timpaslay (author) in reply to CementTruckJan 22, 2012. 12:29 PM
It certainly was and it will be the next instructable I put together, but I don't have a ton of pictures for it. I will let you know when it is up.
timpaslay (author) in reply to CementTruckJan 19, 2012. 12:08 PM
Thanks! Yes it was, I don't know if I have step by step pictures, but if I do I will be sure to let you know when I make an instructable for it.
tseemann in reply to timpaslayJan 22, 2012. 12:24 PM
Love that the light fixture seems a bit industrial! I'd love that in a den type of setting.
Nathan9493 in reply to timpaslayJan 22, 2012. 9:43 AM
Me too! Even Just pics of the finished project would be great. I'm an electrician, so I have an affinity for unique fixtures.
schulman99 in reply to Nathan9493Jan 22, 2012. 11:26 AM
Agreed! It looks great and a few more photos would be excellent!
timpaslay (author) in reply to schulman99Jan 22, 2012. 12:30 PM
Thanks, will do. I will be sure to let you know when it is up.
jessy45 says: Jan 20, 2012. 1:14 AM
very neat and pretty.How i wish I could be half as good
Carleyy says: Jan 19, 2012. 2:07 PM
The shelf looks really nice!! Did you make that lamp? If so I'd love to know how you made it!
timpaslay (author) in reply to CarleyyJan 19, 2012. 9:11 PM
Thanks, I did make the lamp and I am going to check and see if I have enough process pictures to create a step by step. I will let you know.
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!