Instructables

How to Make Suspended Shelves with Steel Cable and Turnbuckles

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Picture of How to Make Suspended Shelves with Steel Cable and Turnbuckles
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I had the idea for these shelves rolling around in my head for a while.  My wife asked me to build some storage in our living room and I told her about my idea.  She wasn't jazzed about it, because she said she was having a tough time envisioning it.   I told her to trust me and built them anyway.  Thankfully she ended up loving them.

If you like this project you can check our blog, www.karapaslaydesigns.blogspot.com, for more DIY Design Ideas and more!

-2X10 wood boards
-turnbuckles (the number depends on how many shelves you want). You'll need 2 for every shelf
- steel cable
- ferrules and stops (the pieces you crip on the cable)
-a swaging tool (the tool that crimps the ferrules and stops)
- thimbles (the metal loop things)
-(2) 1 1/2 eye hooks

You'll also need a drill and possibly some wall anchors.


 
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Step 1: Cut your boards to length and return the ends... or not.

Picture of Cut your boards to length and return the ends... or not.
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First, I started off with some 2X10 Douglas fir boards. I cut them down to our desired length, which happened to be 30 inches in our case.

Second, I didn't want the end grain to show, so I returned the ends to the wall. This is the same technique you will see carpenters use when they want/need to stop moulding in the middle of a wall. To me it is these details that make the difference in a project, but is certainly not a necessity if you don't have the tools (a large miter saw and nail guns) or time to worry about it. (In hindsight, I think I would probably skip this step.  I don't think it makes a big enough difference to enough people to justify the extra time and complication, but if your a perfectionist have at it)

I cut the very ends of my board at a 45 degree angle.

Then I flipped the triangles I created so the end grain would now face the back of my shelf.

I glued the joint.

Then shot them together with 16 gauge 2 1/2" nails.


gerbils2 years ago
Would it be possible to just use one set of cables running down all three shelves with the appropriate stops? Or do the repeated loops add strength to the cable?
timpaslay (author)  gerbils2 years ago
One cable would work. I chose multiple loops and turnbuckles to allow for adjustment and I thought they added an interesting look. If you wanted a simplified look but didn't want to sacrifice adjustability you could use chain rope clips. They will work as stops (they would be harder to conceal) but you could adjust or change their position if you wanted.
Cdn Sapper2 years ago
So many comments; your style is inspiring. Really love the block and tackle light. Will have to follow you.
LStephens22 years ago
I love your storage unit under your tv!!
timpaslay (author)  LStephens22 years ago
Thanks, I am working on getting some pictures to create an instruct able for it.
pcooper22 years ago
If any of the glue joints fail, the shelving unit fails. I'd leave the boards intact instead of returning the ends, at least through the region where the hanger cables go. Otherwise, the shelving could only be used for lightweight objects, not books and the like.
mdeblasi12 years ago
So,

I don't suppose you have an instructable for that chest of drawers just to the left?
Maybe?
timpaslay (author)  mdeblasi12 years ago
Not yet, I am working on it and will let you know when I post it.
HelenaTroy2 years ago
Actually, I really like that storage unit beside it! do you have a how to for that, please?
londobali2 years ago
Great ible!

Would you make another one for the lamp piece in the picture? that looks nice too!
timmyzog2 years ago
Great Idea and execution. I was wondering if it would be possible to build something very similar, but with the whole shelf supported by just the two eyebolts? If you took 2 cables along the wall which were stapled into the back of each shelf and connected to the eyebolts, the whole thing could hang from two wall penetrations without any additional holes. It might not look as cool as this though. Great job.
timpaslay (author)  timmyzog2 years ago
Yeah I think that would work. I would probably drill through the boards just like the front instead of stapling. I thing it provide a stronger hold and allow the shelf to rest flush against the wall. It would be a great idea for a wall that you couldn't screw in to.
tizart72 years ago
Loving the shelves timpaslay, hoping to make one for my kids bed room. I really like the part when you cut the ends at 45 degrees and turn them. That was truly an inspired touch. Thank you for sharing.
timpaslay (author)  tizart72 years ago
Well thanks, please send some pictures when you finish them. I am glad there are people that appreciate the work to really finish projects. I think it can really make the difference in a project.
meyotch2 years ago
I have to disagree about the end-grain flip being unnecessay. I think it enhances the look considerably. It would matter even more if you choose to use a finer grained hardwood.

My 2 cents. Of course, it's, like, my opinion, man.
timpaslay (author)  meyotch2 years ago
I appreciate that you value the extra effort and normally I would agree it is a necessity, but with the style of this piece being more industrial I would understand if someone didn't want to put in the work.
criggie2 years ago
I quess I have quakes on the brain, but this seems precariously balanced. If the shelves moved off the wall pins, the whole lot will get dumped.

How about a screw into each end or up from below, angled to hold the wood to the wall? Rebate the head so its not visible.

Good thing is this shelf couldn't fall on you, and doesn't use any floor space.
timpaslay (author)  criggie2 years ago
Growing up in the midwest I have never had to think about making designs quake proof, but that changed this fall and luckily these shelves have survived two earthquakes here in Oklahoma. They weren't huge, but they shook the house.

It is surprising how much pressure towards the wall the design provides. It takes quite a pull to get any movement away from the wall. It definitely wouldn't hurt to add pockets screws into the wall, but I am not worried enough to bother with it. I won't be storing antique china or crystal on it though.
paganwonder2 years ago
Cool shelves, cool light fixture but that dresser under the TV is REALLY rocking! Nice 'ible, thanks for posting
timpaslay (author)  paganwonder2 years ago
Thanks, I will let you know when I get around to posting instructions for those pieces.
laxap2 years ago
Nice work, and nice room.

In step 3, I'd be reluctant to drill the hole exactly on the joint, or I would use dowels to make a stronger joint. Also, I'd add a washer on each stopper to prevent it from sinking into the wood.
timpaslay (author)  laxap2 years ago
I realize the location the hole is not optimal for strength, but for this one I chose form over function. I like the look of where the cables are and knew that these shelves would only be used to old lightweight decorations.

I actually purchased washers to place on top of the stops, but when I put them in place the difference in surface area between the two was negligible so I didn't bother adding them. You could certainly chose an even larger washer if necessary.
reptedjess2 years ago
This is a really unique idea, but it doesn't seam very sturdy to me. Also the hardware/cable isn't great for aesthetics.
How much weight you want it to hold? The pins in the wall are in shear.
As for looks, well thats 1/2 the project.
timpaslay (author)  reptedjess2 years ago
hmm.... Thanks?

With this design almost all of the weight is carried by the eye bolts, so the whole thing is only as strong as this anchor point. If you were to pull on the shelf away from the wall it would be a problem, but without any little ones running around our house I feel confident with them.

We like the industrial look of the unit, but also understand that is a personal preference. Thanks checking this out.
zanne1012 years ago
Great project. I too, really like that cabinet/dresser. Are you planning to do instructions on that?
timpaslay (author)  zanne1012 years ago
I will, but I know I don't have a lot of progress pictures of it. I will do my best to put something useful together.
CementTruck2 years ago
I like your snatchblock chandelier. Was that a DIY project?
timpaslay (author)  CementTruck2 years ago
Thanks! Yes it was, I don't know if I have step by step pictures, but if I do I will be sure to let you know when I make an instructable for it.
Me too! Even Just pics of the finished project would be great. I'm an electrician, so I have an affinity for unique fixtures.
Agreed! It looks great and a few more photos would be excellent!
timpaslay (author)  schulman992 years ago
Thanks, will do. I will be sure to let you know when it is up.
Love that the light fixture seems a bit industrial! I'd love that in a den type of setting.
timpaslay (author)  CementTruck2 years ago
It certainly was and it will be the next instructable I put together, but I don't have a ton of pictures for it. I will let you know when it is up.
jessy452 years ago
very neat and pretty.How i wish I could be half as good
Carleyy2 years ago
The shelf looks really nice!! Did you make that lamp? If so I'd love to know how you made it!
timpaslay (author)  Carleyy2 years ago
Thanks, I did make the lamp and I am going to check and see if I have enough process pictures to create a step by step. I will let you know.