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Step 6Routing
Route the boken on all four corners with a 1/2 inch round-over bit.
Cross-cut the handle end to clean it up. Mark where the tsuba will sit (10 inches).
Route the 45 degree chamfers, which become the backside of the blade. Route close to where the tsuba is marked, but not into it, you need to complete it with a chisel (sharpen it beforehand).
Cross-cut the blade end to length (40 inches)
Cross-cut the handle end to clean it up. Mark where the tsuba will sit (10 inches).
Route the 45 degree chamfers, which become the backside of the blade. Route close to where the tsuba is marked, but not into it, you need to complete it with a chisel (sharpen it beforehand).
Cross-cut the blade end to length (40 inches)
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