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Step 7Form the Blade Tip
Rough-cut the blade tip shape. I used a miter saw, but a band-saw would be best. Sand or grind the shape to the basic curve.
Sand or grind the sides of the tip to shape, blending them back. I used a simple drum sander mounted to a drill press, with a small support block to hold the tip. Take your time with this, since the boken is almost done, and this is the easiest part to make a mistake with. Finish up by hand sanding the tip to remove any marks.
Sand or grind the sides of the tip to shape, blending them back. I used a simple drum sander mounted to a drill press, with a small support block to hold the tip. Take your time with this, since the boken is almost done, and this is the easiest part to make a mistake with. Finish up by hand sanding the tip to remove any marks.
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