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How to Make a Pianoforte, part 2, by W. H. Davies

How to Make a Pianoforte, part 2, by W. H. Davies
This is from a series of articles by W. H. Davies of Liverpool published in The English Mechanic and World of Science in July and August, 1878. The first part is here. They can mostly be downloaded from Google Books but part of part 6 is missing. The vertically strung English sticker action upright piano Mr. Davies describes was old fashioned at the time and many piano tuners won't service them now, and the services and patterns he offers as well as the parts he recommends are no longer available so some options might be researched when you follow his directions. I edited and broke it up a little, and reproduced some of the illustrations as vector drawings. The front illustration here is "Strengthening a sounding board using gobars" by W. H. Margetson, from Joseph Hatton's article "How Pianos are Made" in The English Illustrated Magazine 1891-1892.

The second part describes making and fitting the soundboard.
 
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Step 1Preparing the back

HOW TO MAKE A PIANOFORTE

The next step will be the "bellying;" but, before describing this, I will premise that there are, as the reader is no doubt aware, many methods both of making and fixing the soundboard - the one selected, from its simplicity of structure and freedom from dangerous pressure being, in my opinion, the best adapted under the circumstances.

We will begin by preparing the back to receive it. As the linings are at present level with the bracings, they must be raised by means of hardwood slips to the proper height, the length of the bass slip being of the full depth of the soundboard, and of the same width as the lining; the thickness commencing from under the plank at 1/4in. graduates to 3/4in. at the middle, and down again to 5/8in. at the bottom; the treble slip being less than 9in. in length, the rounding can be dispensed with; it will suffice to slant in a straight line from 1/4in. at the top to 5/8in.,* where it joins the bent side; the wedges are now to be reduced so that a straight edge, when resting at each end of the slips, will just touch them.

{* best guess}
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4 comments
Jun 4, 2009. 9:09 AMSpikeYoung says:
For background, try reading "The Piano Shop on the Left Bank" by Thad Carhart. While reading I learned lots about pianos, while all the time he was learning about himself...
Feb 7, 2008. 3:08 PMGorillazMiko says:
Once again, another awesome job. How many parts will there be? It looks really interesting to try out, probably a bit to hard for me though.

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