Step 4Building the Lower Arm and Elbow
To build the elbow, start with a piece of 1/2" plywood that's 8" by 5 1/2". Draw a line 1 1/4" from the 8" side, and make 2 semicircles coming out from the center of that line. The radii should be 4" and 3" (Picture 4). Make marks every 22.5 degrees (Just like the shoulder piece) (Picture 5). If you want to use the upper arm as a guide for drilling the holes, Drill the center hole and skip to the next step now. If not, go ahead and drill the holes on the intersection of the lines and the 3" radius (Picture 6). Cut along the 4" semicircle line and line up the hole in the center with the hole at the end of the lower arm (Picture 7). Use a bolt to keep the center hole aligned and use screws to attach the 2 pieces. make sure your screws are flush with the semicircular piece.
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