Introduction: How to Make a Stuffed Animal

Making a stuffed animal AKA plush toy or "plushie" is not as difficult or expensive as it appears. In this Instructable I will take you through the process of how I made a stuffed Ewok from Star Wars for my girlfriend.

The story behind this is that my girlfriend and I were talking about Star Wars and she brought up that she thought the Ewoks were really cute, so, half jokingly I said, "Awsome, I'll make you a stuffed one". Then she got all excited and stuff and I figured it couldn't hurt to learn to sew so I made her one.

Please read all directions before beginning your project!

Please comment and rate!
WARNING! You may prick yourself with a needle during this project! I'm not liable for anything you do with this information.I apologize for probably not having nearly enough pictures.

Step 1: Materials and Skills

You'll need the following things to make your very own stuffed animal to love!
  • Fake fur fabric, available at craft stores
  • Polyester animal stuffing, also at craft stores
  • Sewing materials
  • Some paint
  • Plexiglass or other easily worked plastic
  • Things for accessories, mine included a dowel rod and a T shirt.
  • The ability to sew

Having never sewed before in my life, I had to learn. All I did was about 5 minutes of research and I was good to go. Here's what I read:
These videos are kind of long, but helpful.

Step 2: Beginning Your Buddy

- What I did first was lay out my fabric to see how big I could make the Ewok.
- I divided the fabric in half by folding the fabric in two and tracing the fold line.
- Then I drew out, on the non-fuzzy side of the fabric, what I thought I wanted him to look like based on pictures I had Googled up earlier. You should stay on only one half of the fabric. It is important that you leave about half an inch of space around where you want the edge of your plushie to be.
- Cut out the form you just drew.
- Trace the form you just cut out onto the other side of the fabric.
- Cut out the traced section.
- Pin the halves together so that the fuzzy sides, or the sides you want showing in the end, are facing each other.

Look at the pictures! They're there for a reason!

Step 3: Sewing Up Your Buddy

- This is easy. Just sew the sides together along the edge of the pieces. Doing the arms and legs first is probably a good idea because they were the thinest on mine.
- Work your way up to the head and sew both ears together.
- Then flip it inside out and fill with stuffing to your liking.
- Then sew the top of the head together as cleanly as you can, as this will be visible on the outside of the plushie.

- All done!

Step 4: Making the Face

To make the ewok's face I used plexiglass about 1/8" thick and my dremel.
- There's not much to describe; I just cut out circles and a mouth-like shape and used the cutting disks, and a few sanding bits to shape them into good looking shapes.
- I then used a lighter to go over the pieces before painting which made them darker and a little burned but got rid of any roughness very well.
- Then I painted the pieces brown with probably 8 coats or so just because the acrylics I bought wouldn't stay on
- I finally clear-coated them for some shine and painted a black pupil in the middle of each eye.
- I then moved the fur out of the way and cut a little out so that the fabric it is attached to is exposed and hot glued the pieces into place.

I really do apologize for the disgusting pictures

Step 5: Accessories!

So now your Ewok has a face and that's awesome but I spiced mine up a little bit more.
- I cut a jagged piece of clothe from the big t-shirt I had and cut a hole for the face, ears, and one arm.
- I sewed it together as one end leaving the stitches visible. You don't have to be precise at all with this as the pictures of Ewoks showed the hat-thing we're making as rough and worn.

- For the spear I cut a small piece of a dowel rod and took some chunks out of it just so that it would be less uniform and more jungle-like.
- Paint the dowel you chopped up brown, but you can be lazy with the paint here because it just has to look wooden.
- I made a point for the spear out of plexiglass using the same method as before, and painted it silver, and hot glued it to the dowel.
- I then hot glued a piece of black yarn to the dowel beneath the plexiglass point and coiled it up to hide the dowel-plexiglass joint and hot glued it in place.
- I then pushed back some fur on his hand and hot glued a small piece of black yarn there so that he could hold the spear. It really isn't noticeable, I tried to show it to you in the pictures.

Step 6: You're Done!

Now you're done! Give it to your kids or your special girl!

My girlfriend loved it for the first 10 seconds and then thought it was a little creepy : )

Please vote in the Singer Kids Crafts Contest!

If you'd like me to make you an Ewok or any other hand made plushie PM me and we'll work something out! Thanks!

Thanks for reading! Please Comment! : )


geodesandalex made it! (author)2016-04-06

this is so cool! for me, there's enough pictures. Tell your girlfriend I love ewoks, too!


bloobbot made it! (author)2016-03-01

good job did not have materials

misty.browne.3 made it! (author)2015-01-11

Very cool! Thanks for the tutuorial!

couponchief made it! (author)couponchief2015-12-26

Yes this was awesome!

fozzy13 made it! (author)fozzy132015-01-11

You're quite welcome thanks for reading!

MyiMye made it! (author)2015-02-06

Please tell me some specfic materials for sewing

Anu72 made it! (author)2014-11-29

Looks great!! Special note about cutting faux fur...Cut from the 'wrong side' using an Xacto or utility knife, being careful not to cut the fur itself, just the fabric backing. Using scissors creates a huge mess. ^^ Also, if you want to really hide the seams, you can use a needle to pick the fur out of the seams and then a dog slicker brush to brush the fur. But really...Awesome job!!

HalNicci made it! (author)2014-05-05

another good way to do this would be to leave the gap in the space between the legs if there is one because it would be less visible than on the head.

darman12 made it! (author)2013-08-16

Oh my gosh! When I saw that Ewok my eyes lit up! Soo awesome :)

fozzy13 made it! (author)fozzy132013-08-16

Thank you! I did this project years ago, but my analytics say that it's still one of my most popular! I must've done something right!

indywave made it! (author)2013-08-09

You did a great job.

NOODLE! made it! (author)2013-01-21

this is awesome! would sculpey clay work in place of the plexiglass?

fozzy13 made it! (author)fozzy132013-01-23

Sculpey should work just fine! However, I've never used it so I suppose I don't know for sure. Plexiglass was something I was comfortable working with.

carsoncool made it! (author)2011-06-03

So cute! Once i save up enough money, i might have you make one for me!

fozzy13 made it! (author)fozzy132011-06-03

Thanks!! And thanks for the comment!

great4mee made it! (author)2010-03-28

how did u make the eyes?

fozzy13 made it! (author)fozzy132010-03-29

See Step 4: Making the Face

blufinger made it! (author)2009-12-15

ive made 2 i made my black kitten and a pokemon (im only 10 lol)

a_traceur made it! (author)2009-11-05

Ah, the close up of the arm was to show the pinning.

fozzy13 made it! (author)fozzy132009-11-06

Right : ).. the pinning around the arms and legs was pretty tricky..

seamster made it! (author)2009-09-15

I think I'm going to have to make one of these... It turned out very well. Good job!

fozzy13 made it! (author)fozzy132009-09-15

Thanks! You should definatly make one, it can be fun. Don't forget to vote!

AlvinMaker made it! (author)2009-09-11

Nice job, I really dig on your ewok. I think it may be the creepiest stuffed animal i've ever seen though : )

fozzy13 made it! (author)fozzy132009-09-12

Hey thanks : ).. yeah i know it's sort of creepy..

man5000000 made it! (author)2009-09-02

i like your idea!

bounty1012 made it! (author)2009-08-28

Lol Ewoks pwn

fozzy13 made it! (author)fozzy132009-08-29

Thanks they are pretty sweet : )

Capt. Kidd made it! (author)2009-08-21

the ewok wakes up in a distant galaxy... waaaayyy in the future...

a_traceur made it! (author)2009-08-14

This looks great! A ton better than a lot of ewok plush toys I've seen! Now I want to make one.

fozzy13 made it! (author)fozzy132009-08-15

Thanks a lot! : ) I haven't seen any ewok plush toys in stores, so I made one and it was a lot cheaper than ordering online.. You should definatly make one! It was a fun project. Thanks for the comment! : )

D.L.H. made it! (author)2009-08-12

Where did you get your fabric for the Ewok?

fozzy13 made it! (author)fozzy132009-08-13

I got it at Pat Catan's. It's a fairly big but local chain of different stores. I would try Michael's or other craft stores too. Thanks for the comment!

D.L.H. made it! (author)D.L.H.2009-08-13

Thanks and the Ewok is awesome.

fozzy13 made it! (author)fozzy132009-08-14


ChrysN made it! (author)2009-08-11

Aww, I always wanted an Ewok when I was a kid. This turned out really well, great job!

fozzy13 made it! (author)fozzy132009-08-11

Thanks a lot I really appreciate it! Now you can make your own : )

inventivefiend made it! (author)2009-08-11

That is an excellent-looking Ewok. The technique for the eyes, nose and mouth surprised me a bit. It worked, but I think I would have gone for some sculpey clay or similar. It would have eliminated any 'flatness' to the mouth and nose, and may have taken the paint a little better, if it had needed any at all. But then I didn't make one, did I? Excellent work.

fozzy13 made it! (author)fozzy132009-08-11

Thanks a bunch! I'm glad it surprised you, as I haven't seen it anywhere else on the web. All in all the flatness really wasn't a problem at all and I think helped in gluing the pieces on. Thanks again I'm glad you liked it : )

About This Instructable




Bio: I am currently a mechanical engineering student at the University of Toledo, and the founder of the University of Toledo Maker Society. I have a ... More »
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