How to Make and Recycle Paper

 by Chopsteeq
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We all know that recycling paper is one way of reducing our ecological footprint by lowering the total amount of waste we produce. However, many people don't know how paper is actually recycled, or even how much of the items they put out in recycling bins actually gets recycled. In this article I will explain how easy it is to make paper using a very simple process that utilizes tools readily available in the market or even at home. It's fun, straight-forward and you help protect the environment by recycling your own paper!

Items needed:
- 2 *identical* picture frames. Get rid of the glass/acrylic sheet and only use the frame itself
- some sort of mesh, something like what is used on windows to keep the bugs out. You can get a fiberglass roll of this stuff for $7 at any hardware store (e.g. the Home Depot) and it works great
- duct tape
- nails and/or stapler
- hammer
- large tub that can fit both frames (one on top of the other) horizontally
- pestle and mortar or blender to mash up the paper to form a pulp
- old wool/acrylic/polyester blanket that can be cut up
- spray bottle
- sponge
- manual press or lots of books to press the paper down and squeeze water from the paper pulp
- paper (preferably used computer paper, as newspaper will give you bad quality recycled paper)
- something to cover your work space because this can get messy ;)

The picture below is just for the icon for this step. This picture is in context on step 5.

Step 1: Making the frame!

Alright, so the first thing we need to make is the frame with the mesh. This will be used to scoop up the pulp in the tub, ultimately forming the paper. This meshed frame is called "mold".

To do this, get one of the frames and put it on a table, with the smooth side facing up (the side without the grooves where you attach the back of the picture frame). Get your mesh/netting and put it on top of the picture frame. Cut up a piece that roughly matches the size of the picture frame.

Align the mesh so that it covers the whole picture frame, then nail it down. Make sure the net is *straight*, if it's wrinkly it won't work properly. I used a stapler because it's easier. If you use a normal stapler, slowly staple the mesh down to avoid bending the staples.

After the net is in place, hammer down the nails/staples to make sure they are "in" the wood, you don't want any spiky nails or staples sticking out.

(see pic)

Cut out any extra mesh you have (whatever is not on top of the frame) and duct tape the sides of the frames. Do not go over the "middle" of the frame, only tape the sides.

(see pics)

Your mold is now ready. The other frame remains unnetted, and is called the "deckle".

Now cut out the blanket in pieces that cover one of the frames entirely. After you've done that, it's time to shred paper.

(see pic)

Step 2: Making paper pulp!

It's better to leave the shredded paper in water overnight so that it breaks down more easily, but you can do it without that. Put some shredded paper in a blender, add water (more water than paper) and blend it all together. You can do this manually using a pestle and mortar.

(see pic)

When you don't see any clumps of paper or unshredded paper, you can stop blending it. You now have paper pulp.

Dump this paper pulp into the large tub and add water so that it covers the mold and deckle (one on top of the other) horizontally.

(see pic)

Step 3: Pulp to paper

Before you dip the mold and deckle in the tub, spray one of the blanket pieces with water, this will make transferring the paper pulp to the blanket easier.

(see pic)

After that, dip the frames in the tub. Note that the mold goes at the bottom, with the netted side facing up, and the deckle goes on top of it, smooth side facing down. If you don't use the two frames like this, you will probably not be able to remove the paper from the picture frame. It all makes sense when you do it yourself.

(see pic)

Rock the frames in the tub and make sure that the pulp is evenly distributed. When the mixture in the water is homogeneous, quickly lift up both frames. The pulp will get stuck to the mold. Let it drip for about 10 seconds and remove the deckle. You will notice that there is no pulp where the deckle was.

(see pic)

Step 4: Frame to blanket

Align one side of the mold (pulp facing the blanket) with the blanket and slowly lower the picture frame until it lays flat.

(see pic)

Once the mold is flat on the blanket (pulp facing down), get a sponge and press it down on the net to suck up as much water as you can from the pulp.

(see pic)

After that, slowly lift up the mold. The paper pulp will remain attached to the blanket, and you can now reuse your frame.


(see pic)

Step 5: Making more paper!

Lay another blanket on top of the one you were just working on and press it down to squeeze as much water out of it as you can. I don't have a press, so I use a bunch of heavy books (that's where a lot of my university investments went to, to use books to press paper :( )

(see pic)

If you keep making paper, you will eventually need to add pulp to the tub. Add pulp as you need it, and pile the newly made sheets on top of each other. Once you are done, put the books on top of the whole pile and let them sit for a while.

After a couple of hours, remove the books and lay the blankets with the paper pulp one by one to dry. It takes a while to dry, so be patient (about 1 day).

(see pic)

Step 6: Conclusion!

Once dry, peel the paper off the blanket. You will notice that the paper is wavy. To straighten it, put it in a thick book or in a phone book and press it down with more books. Leave it there for a few hours and you'll have some nicely home made paper to write on, print on, and make all sorts of crafts!

I use paper recycled this way with my photography to make nice greetings cards that I mail to friends etc. I also sell them through my website! :)

Be creative with your new hand crafted paper and tell me what you've done with it!

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kirstenn says: Oct 21, 2008. 2:17 PM
do you have a specific water to paper ratio? im so glad you wrote this, im recycling our office paper into notebooks and things for us. this would be neat for our contracts. :] i know it is typically advised not to, but can shiny paper work for this at all? if not, what makes it not work? thanks again
Chessa in reply to kirstennJul 10, 2012. 2:46 AM
when you rip up the papper to half fill an object then full it up with water so all the papper is covered then after sitting for a couple of days then you take some out and put it in an blender with glue and water lots and when the pulp is nice and fine move it to an object of your choice and then get an handfull of the pulp and sqeese must of the water out then you fit it to make what ever it is make it about half an cm thick and then let is dry for a cuple of days

do not use shiny paper because it will have to sit for a cuple of weeks and byr then have gone bad news paper and old phone book are great to use have fun making what ever it is i had fun making a clock with my friends at school it's on my wall at home
ekobor in reply to kirstennMay 9, 2011. 9:56 AM
The ratio depends on the thickness of of paper you end up wanting. The more pulp to water in your vat, the thicker the sheet you will eventually pull.

If you mean in a blender for the blending process, 1:3 should work well. If in doubt, add more water. You can always squeeze it out later.
beehard44 in reply to kirstennDec 11, 2009. 7:14 AM
i read that as long as your paaper is submerged, then it is fine.

Seifpic in reply to kirstennJul 18, 2009. 2:44 PM
i think 1 part paper to 1 & 1/2 part water works good.
Chopsteeq (author) in reply to kirstennOct 21, 2008. 7:55 PM
I don't have an exact ratio. You'll just have to try it out and see what it works better with the paper you're using! Shiny paper can work, I've used magazines before, but those that are too shiny might have plastic residues and other stuff in them that might not go well with the rest of the paper pulp.
Nirgal38 says: Jun 5, 2008. 11:17 AM
I've made paper using other methods including Bill Nye's "pantyhose/clothes hanger" method. One thing I found especially useful is to iron the paper with a standard clothes iron set on a low setting. I slip it between two commercial sheets of paper then press it for a few minutes. Once I'm sure the last of the water has been heated out of the paper, I take off the commercial paper and give it a quick pressing right on the ironing board. I've made paper from old newspaper (very coarse and not good with runny inks), computer paper (good with pencils), old blue jeans (pretty light blue paper with interesting qualities) and dryer lint (odd colors depending on what I ran through the dryer).
thepelton in reply to Nirgal38Mar 20, 2009. 1:09 PM
Pantyhose would be interesting. It sounds like it would give you a finer finish than windowscreen. I would love to try it.
miss janel in reply to thepeltonMar 4, 2012. 11:53 AM
I might suggest patterned tights to make paper with a detailed texture. I actually came to this instructable attempting to find a means by which to use a ripped pair of mine.
miss janel says: Mar 4, 2012. 11:37 AM
what is this paper like? does it rip easy? can it be folded? does it hold its shape? I love origami and cutting my own paper, to make the paper for myself alltogether would be great, but it needs to be fairly versitile paper.
BRUL says: Aug 13, 2011. 9:50 AM
You don't need to wet the felt. In fact, keeping it dry will make it drie a little faster. Just make sure you soak up a lot of water with the sponge, and carefully remove the mold, assisting on the edges.
21cmcgyver in reply to BRULNov 13, 2011. 11:06 PM
Try adding some unsweetened kool-ade to the pulp. Kool-ade makes a great dye. have you ever had it stain a white shirt? Its impossible to get out!
sstols says: Oct 19, 2011. 4:45 PM
I Still don't understand the deck bit./ Do you bit a frame of the same size on top of the frame with the mesh? I am new at this, got the mesh, and just have to make the frame.
ahillenb says: Feb 6, 2009. 12:33 PM
It looks like the picture frame is under the books, is that what i'm seeing?
jaq_b_qwik in reply to ahillenbSep 22, 2011. 1:22 PM
Ahillenb,

Nah, its another piece of felt or wool. The picture frame got removed and another piece of fabric replaced it.
jaq_b_qwik says: Sep 22, 2011. 1:22 PM
Do you think cardboard would work?
flydogfly says: Sep 22, 2011. 10:38 AM
Wow, thank you for the instructable! I have just finished my first batch and I am waiting for the pulp to dry, I already got some people from my college interrested. :D.
I was able to do this using only ONE frame, but I got my hands dirty. As a final note, the final result of the paper isnt going to be perfected, but dont worry, because that is the charm of the recyced paper. :D
frankenboom says: Apr 1, 2009. 2:20 PM
could you use food coloring as a dye? Also, as I am a bit lazy, i dont want to go over to home depot until I absolutely have to, and i'm having trouble finding the right screen online. What is it called exactly? Also, under 15$, if possible
ekobor in reply to frankenboomMay 9, 2011. 10:05 AM
Food colouring is unlikely to work well. It would run the moment the resulting paper hit any water, and would fade fast. Food colouring doesn't bond to plant fibres like it does to protein fibres. You would want a more commercial grade dye, or start with coloured papers.
gummydani says: Apr 4, 2009. 8:19 AM
Hi - this looks really neat. I am looking for a way to make a small disc out of recycled paper that is about the thickness of 10 sheets of paper. Is it possible to make a really thick paper sheet using this method? I also want to but fragrance oil on this disk afterward - would this work do you think?
ekobor in reply to gummydaniMay 9, 2011. 10:03 AM
Your best bet would likely be to pull a couple sheets a few milimeters thick, 10-12 should do, then let dry half way. Then layer them and press together. If they don't readily stick, ad a wee bit of water (just a tiny tiny amount, enough to make it damp) until they want to stick. Then press overnight, and dry like normal. It would dry a bit faster that way (having some dryer sections in the middle) then just cut it.

Or use a round baking pan to "cut" the shape into the still wet sheets (takes so little effort to tear the pulp).


As for fragrance oil, yup, it'll soak in. As for how fats it will leech back out into the air, I don't know. I'd be careful where you put it after putting oil on it though, gravity would cause the oil to want to soak through the bottom and ruin wood furniture and such...
nybras66 in reply to gummydaniJun 2, 2009. 4:54 AM
Why don't yuo use a cylinder form, instead? Something like the cartoon inside toilette paper or every other paper roll. I think yuo can fill it with paper pulp, and once dryed, you can cut the roll in disks like bread. It's only an idea, I don't know if this really work well...
spydyr in reply to nybras66Aug 20, 2009. 9:26 AM
Sounds good in theory. I tried to use a toilet paper tube filled to the brim and packed tightly. Took 2 weeks to dry, and even then the interior was still moist. Cutting it was fairly easy with a serrated blade. It wasn't smooth but it worked. So maybe just half full or 1/4 full would be ideal for this set up.
nutsandbolts_64 says: Jun 15, 2010. 5:26 AM
How do you clean out the pulp leftovers on the blender or the mortar and pestle? My parent won't let me use the blender (and the mortar and pestle) for this... About the press, all you need is a rig that has a (an array of) large bolt(s) that you just screw to press the thing. Oh, and would pointing a fan or a hair dryer speed up the drying process?
tbcross in reply to nutsandbolts_64Jul 10, 2010. 9:20 AM
If you're making homemade paper it's a good idea to use a different one than the one for food prep especially if your going to make quite a bit. It dulls the blades a bit and it's rather hard to get out. As to speeding up the drying process it's worth a shot cant hurt to turn a fan on it. But I'm no expert so others may have better ideas.
KABUKISTAR says: Dec 12, 2008. 12:36 PM
Do you think it would be possible to recycle wrapping paper, in this way?
beehard44 in reply to KABUKISTARDec 11, 2009. 7:22 AM
recycle the wrappers from people who gave you a gift which has no value. hehehehehe!!!!!!
Rectifier says: Mar 28, 2008. 12:02 PM
Does anyone know how well homemade paper takes ink? I usually write with fountain pens and am constantly annoyed by the inconsistent quality of paper available, some writes beautifully and some "feathers" to the point of unreadability, even within the same pack of paper or journal book. Short of buying big $ nice paper, i think it would be neat to try to make my own. But I get the feeling that this homemade paper, at least, will soak up ink like a paper towel - what kind of finishing is required to make a nice, smooth-writing paper?
beehard44 in reply to RectifierDec 11, 2009. 7:20 AM
usually they add what is called "binder" which gives the paper a smooth finish and binds the fibers together. Usually, the starch of the office paper is enough to bind the fibers, but if you want it smoother or water resistant, add a bit of glue or cornstarch

note: cockroaches LLOVE starch, that's why i prefer glue.
thepelton in reply to RectifierMar 20, 2009. 12:51 PM
Hardness and the ability to make ink ride on the top and not soak in and blur is a problem I have had with making paper. You can also make paper from long straight stemmed plant stems soaked in builder's lime and water until it breaks down and dissolves all the soft green part, leaving the fibers. Long straight stemmed plants would include cornstalks, iris leaves, fennel (the smell would carry through), and grass. I remember taking a nature walk, and seeing another plant, and suggesting that it could be used that way. The lady in charge of the nature walk advised me not to use it... it was hemlock. I remembered enough about Greek History and the death of Socrates to realize that was a bad idea.
haunted_lady in reply to thepeltonApr 4, 2010. 8:53 PM
 @thepelton I would not tell people to use lime in this project. Lime also breaks down human flesh serial killers use it. YUK.  There are thousands of how to's and books on making paper to use natural plants.  Also you should make a frame and a deckle for this project so it will not curl. 
The ned result is two interlocking frames.

I like the way you told people to use old fabric..cotton sheets  and t-shirts work the best.
thepelton in reply to haunted_ladyApr 5, 2010. 10:01 AM
The lime I was referring to was not quicklime, but builder's lime, which is not as caustic, more easily available, and workable.
haunted_lady in reply to thepeltonApr 5, 2010. 5:40 PM
 Well that is good but note what you said is  " as caustic" there is no reason to do anything but natural ingredients in paper-making.
Why buy stuff ? I used to teach art and I taught this as a recycle project you don't need to buy anything. I used to go to flower shops and ask for the flowers that cannot be sold as well and put the petals in ....You can make molds and do paper casting too :) You can them put in objects of all sorts..Try not to buy stuff if you can  folks we want to purchase less and be better to the planet...plus making stuff shows how super crafty we are :)
You have to make a strong binder and that can be out of natural things as well...
People made paper for thousands of years before we had Wall-mart ...
thepelton in reply to haunted_ladyApr 6, 2010. 2:26 PM
What just coccurred to me is that ashes are alkaline, and can often be gotten for free, and a little bit, but not too much, would negate the acid in newsprint.  Put too much in, and you'd have LYE.
haunted_lady in reply to thepeltonApr 6, 2010. 4:48 PM
 What ashes? I did not say to burn things and put ashes in..if you mean the petals..not not too many because then you can see your writing. They cannot touch because they will make a hole usually as well.
thepelton in reply to haunted_ladyApr 7, 2010. 2:53 PM
I was thinking of a means of putting something slightly alkaline into the mix to counter the natural acid of such source material as shredded newsprint.  What occurred to me just a few moments ago is Sodium Bicarbonate would work and not be difficult to work with.
porcupinemamma in reply to thepeltonFeb 13, 2010. 6:48 PM
Hemlock-yikes!  LOL I remember  my friend wanted some fall colour for his window boxes, and he filled it with beautiful...poison ivy.

thepelton in reply to porcupinemammaApr 5, 2010. 10:03 AM
Incidentally, did Porcupinemama's friend get a rash?
porcupinemamma in reply to thepeltonApr 5, 2010. 5:58 PM
oh yah-and the poor guy was a hair dresser, and the rash was covered all over his hands :0(
thepelton in reply to porcupinemammaFeb 16, 2010. 4:10 PM
Incidentally, when I said hemlock, I meant "water hemlock" not the hemlock tree, which is no immediate relation to the small toxic annual.
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