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How to Solder EL (Electroluminescent) Wire

How to Solder EL (Electroluminescent) Wire
EL Wire (electroluminescent wire) is a flexible, easy to work with, low power consumption light source that you can use to light up just about anything from skirts to sculptures. The wire is made from two different sets of wires that are coated with phosphor and plastic that light up when you hook it up to an EL wire driver or sequencer.

This Instructable is a collaboration between leonardo ismael (aka Oscar - Instructables' newest intern) and noahw that was made possible by the good folks over at Cool Neon. In addition to the step-by-step instructions that are in this Instructable, you can also check out the easily printable/portable .pdf directions that are attached to this step.
 
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Step 1Prep the End of the EL Wire

Prep the End of the EL Wire
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  • EL wire045.jpg
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In order to make your El wire light up you will need a driver or sequencer of some sort to power it. No need to be afraid of these terms - the drivers and sequencers just delver power to the wire similar to how a power brick delivers power to your laptop. You can buy a driver or sequencer from the same place you get your EL wire. You will also need either a harness or some kind of connecting wires to attach the EL wire to the driver or sequencer. Assuming you have these components, you're ready to start putting the EL wire together.

Some wire may have its' ends already stripped and prepared for you. If your wire has already had its' ends prepped then just skip this step.

First you will start with the bare EL wire pictured below. There are lots of different pictures in each step so click on each of the images below and follow along with the numbered steps.

Second picture:
Now grab a wire cutter and strip off the colored PVC sleeve around half an inch from the end of the wire. Make sure that you do not cut all the way in, just strip off the colored PVC covering.

Third picture:
Now you will see a thinner clear PVC sleeve covering the core wire.

Fourth picture:
Cut the clear PVC sleeve off, but be very careful not to cut too deep because two very small and fragile wires called angel wires are right underneath it.

Fifth picture:
Now that you have both sleeves off, you will notice that there is phosphor coating on the thicker center wire. This is not a skin so do not cut it off. Instead, carefully scratch or sand it off with some sandpaper or a razor blade.
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45 comments
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Dec 21, 2010. 9:10 AMsillyzombie666 says:
any way i can do this without copper tape? since i can't seem to find any, both walmart and radio shack dont seem to have it
Mar 27, 2011. 1:19 PMZeroXL91 says:
You could always get a Visa Gift Card and buy online, that's what I do :)
Mar 27, 2011. 2:34 PMsillyzombie666 says:
Why would i need a visa gift card, i need copper tape and no place close or online seems to have it
Jun 26, 2011. 8:46 AMscottinnh says:
You indicated you wanted copper tape, in your first post. By omission, you excluded the possibility of online purchase. Most people would not exclude an online purchase - certainly not here - so it is reasonable that ZeroXL saw your problem as one being only able to make a cash purchase. I certainly thought the same.

One other interpretation for your odd comment would be you do not know how to type "purchase copper tape online" into Google. I did, and the first link was Amazon. Saying no place online carries it is totally false. It is infinitely improbable you did not know how to use a search engine... so basically you were trolling people nice enough to try to help you. Well done.
Jun 26, 2011. 6:23 PMsillyzombie666 says:
i never once said i didn;t want to buy it online in fact i would rather buy it online but no one has given me a website link. he told me to buy a gift card, why would i need a gift card i already have a debit card so that comment was pointless.

and how is me asking can i do this without the tape an odd comment? i also never said no place has it i said no place seems to have it i just keep finding copper foil tape.

also if i was a troll why would i have 16 instructables a pro member ship 3 featured posts and 1 contest winner? yet you have 0 instructables, no profile, or profile picture so really you look like more of a troll since your the one being rude.

so once again i just wanted a nice trusted website link, i stay away from scamazon but im looking for either a nice electronics site or even ebay since im desperate so next time try not to be so damn rude since this site does have a be nice policy
Feb 25, 2012. 7:35 PMgraydog111 says:
"try not to be so damn rude since this site does have a be nice policy"

BE NICE !!!!!!!
Jun 27, 2011. 7:24 AMscottinnh says:
Uh, OK, I guess you really are serious.

http://www.amazon.com/JVCC-CFL-5CA-Copper-Conductive-Adhesive/dp/B000UZ8SJK

So you know how I found it, I used this website:
http://www.google.com/search?q=amazon+copper+tape

If Amazon.com is not available in your area, you will need to improvise. ..

I noticed this tape is often touted as "slug repellent tape" so you may also find it at a local gardening or nursery store.
Aug 7, 2011. 9:06 AMgormly says:
not so nice...
Aug 7, 2011. 12:37 PMsillyzombie666 says:
and looks like another persons trying to restart this, how am i not being nice i was defending myself after he rudely said i was posting just to start a fight
Aug 7, 2011. 1:21 PMgormly says:
Note, the comment wasn't directed at you, it was at him (scottinnh), sorry if it posted to you...
Aug 7, 2011. 2:16 PMsillyzombie666 says:
OH LOL sorry man, thank you for the comment then lol,
Nov 14, 2011. 6:16 PMpaperairplanecreator says:
Heat gun AKA hair dryer! LOL
Mar 27, 2011. 4:41 PMAlturgrey says:
hello! Where can i by this EL Wire ? and tell me please, what else materials need for execute this work ?
Jul 23, 2011. 12:26 PM-max- says:
online, and catalogues
May 28, 2011. 1:37 PMMakotoKamui says:
A late reply, but check out http://www.coolight.com/ - I've bought all my el wire/drivers from them in the past, and they're really friendly if you need to call up and ask for advice on a specific project.
Nov 18, 2010. 1:50 AMharvey639 says:
Can you cut the EL wire to any length?
Dec 21, 2010. 9:08 AMsillyzombie666 says:
yes, as long as your battery pack can power the length you have
Jul 13, 2011. 9:24 PMTechKid67 says:
What is the ratio for length and voltage?
Jul 23, 2011. 12:24 PM-max- says:
the voltage needed is the same. its like 3V led strip in parallel, the more you have, voltage doesn't rise. current draw does.
Jul 14, 2011. 2:49 AMsillyzombie666 says:
i dont know, i didn't ask the question
Feb 15, 2011. 2:10 PMsillyzombie666 says:
where do i get copper tape no store seems to even carry it, the guys at home depot had never heard of it and i was talking to people who helped me go through each isle to find it but no results
Jun 29, 2010. 5:10 PMdragonsniper says:
where can i get EL wire without having to order it or buy it online???
Nov 14, 2010. 8:29 AMrebelgrunt says:
Well it's been four months since you asked; you've probably already gotten an answer but I'll throw my two cents in anyways...

Have you tried any of the big box hardware stores (homedepot or lowes)???They sometimes have things like that in the electrical section...Or maybe a car parts store that caters to the high end upgrading; EL wire is often used in cars...Then there is always (if you live in a town big enough) an electrical supply store (the kind of place that has plugs and switches that can fit anything)...

If none of these places have what you are looking for...They might be able to point you in the right direction to the place that does...

I hope you have already found your wire and if you haven't I hope this helps...

Happy building and good luck...
Jun 6, 2010. 11:32 AMsillyzombie666 says:
i just got this el wire dog leash from a friend just the el wire part, so i opened it up to remove some of the extra leash parts and i noticed most of the wire inside is not lit up and if i move it in any way it will short out. so i had to hot glue it all in place so i couldn't move. now my question is if i clip that not lit part off and then solder a wire to the good part will this still work and will it pretty much fix that shorting issue
Jul 17, 2010. 11:44 AMANDY! says:
some hot glues aren't resistant to electricity
Jul 17, 2010. 12:27 PMsillyzombie666 says:
so? the wire was still intact and i was just bending it into the right posision, so you comment has nothing to do with what i said
Aug 7, 2010. 2:01 PMANDY! says:
ok. forget and forgive.
Aug 7, 2010. 2:17 PMsillyzombie666 says:
i did i posted that over a month ago
Jul 12, 2010. 1:37 PMzack247 says:
now to find some el wire...
May 20, 2009. 8:54 PMJJWord says:
I've read that the other end of the EL wire doesn't need to be terminated in any way, just sealed to prevent exposure to elements. But I've found (with various drivers) that my EL wire will not light unless I short the thin wires to the copper wire, hence closing the circuit. Should I not be doing this? Why wouldn't it work without shorting the end?
May 14, 2009. 10:52 AM2ManyProjects says:
Hey, you beat me to it! lol. I was basing mine off of Kalani's Soldering EL Wire at: http://burningman.rengeekcentral.com/elwire.html. I love this stuff!
Nov 8, 2007. 1:33 PMgamer says:
where do you buy this wire and its driver? very cool, i have to say! -gamer
May 5, 2009. 5:49 PMbigfatmamma says:
try elbestbuy.com
Feb 5, 2009. 4:20 PMdwdavis72 says:
look at: www.elwirepros.com
Apr 6, 2009. 8:39 PMimrobot says:
simple question. can el wire get wet?
Oct 25, 2008. 5:50 PMbcnr33skyline187 says:
how do i make something to make it flash to the sound of my stereo, like for my car, or can i buy a sound controlled potentiometer type thing
Feb 5, 2009. 4:20 PMdwdavis72 says:
look at: www.elwirepros.com
Oct 25, 2008. 6:00 PMbcnr33skyline187 says:
also what voltage should i use
Oct 20, 2008. 10:52 PMbrandon borick says:
next xbox mod
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