Yea, thats pretty scary. Paper is not to be used so trivially in my opinion. But it's hard to change work practices.
So I instead make bowls!
I was inspired to make these from here
And no, this will not the kind that you roll up and coil around and around.. mainly because I am lazy. But I will show you how to do that as well at the end.
Step 1: What You Need
- Paper. Lots of paper.
- Scissors, paper cutter, box cutter...
- A piece cut off the end of a dowel
- Rubber band
- Sandpaper (I use 120 grit)
- Acrylic Sealer
The best option is to coat the bowl in a clear epoxy. Make sure to let the epoxy cure for at least 30 days. Epoxy IS dangerous, and you dont want it on or around your food, but once the epoxy has cured completely (which can take longer than 1 month, research the epoxy you are going to use) the epoxy is then inert and 100% safe to use with food, drinks, ect.
Step 2: Cutting
Cut your paper into as even strips as possible, around 1 inch.
What is nice about this is that you can cut your paper, save it in a bag or whatever, and when you have enough you can start the project.
Step 3: Starting to Wrap
You dont have to do this step, however it makes it MUCH easier to have something round for the middle.
What also works great are empty bill bottles. That way your bowl has a place to keep small things in safely.
Take a piece of tape and tape one end of your first piece of paper.
Tape it onto the side of the dowel rod piece and start wrapping.
Step 4: Wrapping and Shaping
Use this to get your bowl started.
While you are wrapping, use the rubber band to keep the bowl from unwinding.
Remember to tape the ends together on the inside, this will help keep tears to a minimum.
Dont use double-sided tape either.
Step 5: Keeping the Bowl Taut
If your paper strip gets torn, just tape it back together and keep working.
Step 6: Stopping
It will look like a very thick pancake at this point.
Step 7: Shaping Your Bowl
Pull with your thumbs upwards from the outside while pushing down on the inside.
I try to keep it nice and neat as I go along, but it's not necessary.
Go ahead and leave the edge a bit thick, that way the top is reinforced. If you make the top to thin, it will tend to bend and tear on you. You dont want that.
Step 8: Sanding
You can forgo this step if you like it rough.
Step 9: Picking the Rim Piece
I have used a few comic strips from a newspaper carefully cut out. Duct Tape. The thick paper the perfume ads in magazines. Wallpaper. Even Fabric. It's completely up to you.
Once you have decided, tape or glue it around the edge to your liking.
Step 10: Gluing
Then brush the glue onto the inside, letting it air dry for about an hour.
Then brush the glue onto the outside, letting it dry completely.
Step 11: Sanding Again
Get out the acrylic sealer and give it two good coats, inside and out as well as the tip of the rim.
Sand between each coat. (can you tell I like my bowls smooth?)
I normally give the rim area 3-4 coats all told.
Step 12: Finished!
Step 13: How to Roll the Paper Instead
Basically, take your sheet of paper and you roll the paper around the dowel rod at an angle for a longer tube, taping the end so it stays rolled and slide it off. Do this many times. Around 25 or so is a good number.
Then tape each roll to the other, and start coiling then together.
Once you are done coiling your paper, tape the end down, and turn it from the pancake shape into that of a bowl, like in Step 7.
Then glue and sand and use the acrylic sealer like in steps 10 and 11.