How to Use a Laser Cutter by StumpChunkman
Featured
The laser cutter is one of the most useful tools in a modern shop. Laser cutters work by directing a very powerful laser beam, at a precise focal length, onto a material which they either cut or etch, depending on how the laser cutter has been set up. Laser cutters cut materials similarly to other computer controlled tools, only they do so using a beam of light as opposed to a blade. When laser cutters are set up to etch something on the surface of a material, they operate like a printer, literally using their laser beam to etch an image onto something.

This Instructable is meant to be a resource to anyone who is looking to do some laser cutting for the first time, learn a bit more about how laser cutters work, or just explore the wonderful world of laser cutters.
 
Remove these adsRemove these ads by Signing Up

Step 1: Materials - Part 1 - The Machine

The first thing you're going to need to use a laser cutter, is the laser cutter. Though, chances are if you don't have one yet, purchasing one may not be within your budget.

Epilog recently released a line of budget laser cutters that come in just under $8,000.00. With that in mind, I'm going to explore other ways of getting your hands on a laser cutter.

First, there's always local colleges. Community colleges are fairly cheap for classes, and it can't hurt to see if they offer any classes in art or engineering that involve laser engraving. Less then a hundred dollars (depending on cost per credit) for a class, and you should have access to a laser cutter for a whole semester. Going about it this way, you not only get cheap access to a laser cutter, you also get to learn some tips and tricks, plus constant hands on experience.

If you just want your design made and don't have the cash for, or want to buy, the machinery, you can do some searches in your local area for businesses that will laser cut for you. There's a lot of places that make a business of laser cutting items for other people. You can also try to find places that use laser cutters, and see if they wouldn't mind helping you out.

Another way to get your design made without buying a laser cutter is with a company like Ponoko, who will cut whatever design you send them, and send you back the finished product. There is an excellent set of Instructables on doing just that.

If you really want your own laser cutter and just don't have the money for it, there are a couple of options. You can go to manufactures websites and see if they have an option to purchase pre-owned models, or go to a site like ebay and hope that what you buy is what you get.

You could also treat it as you would a car, since it costs just about as much, and lease-to-own.
1-40 of 55Next »
sdcharle says: May 13, 2013. 3:40 PM
Don't forget to see if there's a hackerspace or makerspace in your area. We (Bloominglabs in Bloomington, IN) recently pooled our resources to purchase a laser cutter. Members can use it for reasonable rates (mainly, we just want to cover costs) and members of the public can work something out with us. There may be a place in your town like that, and it's a heckuva lot cheaper than buying your own.
makermike says: Oct 4, 2012. 9:14 AM
I just took the Laser Cutter class at San Jose Tech Shop last night, and this is a really good tutorial! Can't wait to start using the machine!
ljandueza says: Mar 10, 2012. 12:36 PM
Excellent.
Thereyouhaveit says: Mar 13, 2011. 9:32 AM
its ... HUGE .
txmcse says: Apr 18, 2011. 7:35 AM
TWSS
LaserMartina says: Feb 28, 2011. 5:00 AM
I found an affordable laser cutter right here: Trotec Speedy 100
It's an entry level laser system at high quality.
psbatra says: Feb 24, 2011. 4:54 PM
FANTASTIC tutorial - I always wondered about the process...I. Really. Really. Really. Want. One! I think I will get a large piggy bank and start filling it up with change...one day it'll be enough.....
thepelton says: Feb 14, 2011. 10:41 AM
If you are going to laser engrave glass, be prepared to run the focusing equipment manually. I found that the glass reflection can confound the auto focus.
ShadowJesus says: Apr 7, 2009. 8:18 PM
Awesome... now only if i could afford a $8,000 dollar laser cutter:p
thepelton says: Feb 14, 2011. 10:38 AM
They can be bought used, but that doesn't mean dirt cheap. Be prepared for a big bill anyway.
lunastyx says: May 12, 2009. 8:46 PM
It seems to me that a laser cutter is something that a group of folks could buy together and share. Like a snow blower in the South. One person might not use it enough to make it profitable. But divided among 4 people?
Revolverkiller says: Dec 21, 2009. 10:01 AM
3 friends and I are planning on buying a Epilog Mini this next year. Gonna start a engraving business, might even take orders offa the internets as well
M4industries says: Dec 20, 2009. 2:45 PM
 TECHSHOP FTW!
hintss says: Nov 28, 2010. 4:50 PM
ponoko FTW. hackerspaces FTW.
M4industries says: Nov 29, 2010. 1:55 PM
Agreed. But there are more specialty tools in general at TechShop.
hintss says: Nov 28, 2010. 5:26 PM
IIRC, the autofocusing happens at the first point where the laser will be on, right?
StumpChunkman (author) says: Nov 29, 2010. 7:33 AM
Yes, but I find it can be a little difficult to determine what point that will be on larger images. I think you have to be very aware of which line is on top of all the other line segments in your vector image.
thepaul1993 says: Apr 17, 2009. 9:05 PM
was that the EEE 900HA?
StumpChunkman (author) says: Apr 18, 2009. 4:34 PM
It's actually the 1000 model (got it before they started releasing ones with suffixes).
thepaul1993 says: Apr 20, 2009. 1:21 AM
cool. Anyways it reminds me on what i want to do one day. I want to get i really old laptop (that runs windows 3) and put an EEE or something like that in its shell. Just for something to do..
hintss says: Nov 28, 2010. 4:55 PM
?

also, I wish they had linux drivers
SinAmos says: Apr 7, 2009. 8:05 PM
HOW TO BE RICH ENOUGH TO AFFORD A LASER CUTTER, so all these instructables don't go to waste. These teases irk me. I want a laser cutter. Waaaaaah.
hintss says: Nov 28, 2010. 4:54 PM
step 1: be rich enough to get a 3D printer
step 2: print 3D printer parts until you're rich enough to get a laser cutter
lunastyx says: May 12, 2009. 8:43 PM
Me, too. I so want a desktop cutter and yet...so out of reach I think...big sigh
Oroka says: Apr 8, 2009. 2:19 PM
OMG! I was thinking the same thing! I am going back to school in Sept, when I am done and in my job, first thing I buy is a laser cutter! Damn thing is worth more than my car :(
microman171 says: Apr 7, 2009. 10:26 PM
Same here! But $8000...!
SweetTea says: Dec 20, 2009. 2:44 PM
 What is the purpose of this instructable? 

If someone spent 8K on an Epilog Laser, shouldn't they have the initiative to RTM?
hintss says: Nov 28, 2010. 4:51 PM
but trust me, the manual dosen't cover everything.

same goes for the manuals for MRI machines. apparently, they're not to be used in explosive environments*.

*I actually found that in a manual for an MRI machine
acornstu says: Jun 22, 2010. 7:24 PM
Hey! Great tutorial. Sadly my budget for laser machines is running about $8,000 short. Would you be interested in erching some arcrylic for me? Please email me at acornstu@gmail.com. thanks!
hintss says: Nov 28, 2010. 4:49 PM
ponoko
ah-el says: Oct 25, 2010. 3:23 PM
tanl you merci
knektek says: Mar 26, 2010. 12:53 PM
gonna use a laser cutter @ school for my own bookend project.
kcls says: Mar 24, 2010. 3:05 PM
Oh how I want a laser cutter...
thepelton says: Dec 21, 2009. 10:43 AM

Make sure that you DO NOT use any plastic that contains CHLORINE, or says PVC on it, or any other chlorine related chemical.  That will VOID THE WARRANTY on your laser, and screw up the lenses in the process.

srlbeln says: Nov 11, 2009. 10:59 AM
what brand and model are those exhaust fan and air compressor?
noahw says: Nov 12, 2009. 8:51 AM
The compressor comes directly from epilog - but anything that can output a steady stream of air at 30 psi will do.   The exhaust fan is a 1 HP Delta dust collector motor that pulls around 650cfs.
CrabTerl says: Nov 2, 2009. 9:51 PM
 OpenOffice.org 2.4 Draw works fine too
thepelton says: Apr 8, 2009. 10:14 AM
Using certain varieties of plastic in an Epilog laser will void the warranty.
thepelton says: Apr 9, 2009. 1:13 PM
One of the Warranty killers I beleive is Polyvinyl Chloride.
robomaniac says: Apr 9, 2009. 8:34 PM
Yes, everything with chloride is not laser safe.

The fume created by the plastic will damage the lenses. I think it fogs the lenses .

You can know if the plastic your using has Chloride.You take COPPER and heat it up so it is RED with a torche. I took copper wire, 12 gauge.

Then touch your plastic to get some plastic residue on the copper wire. Then put it to the flame, is you see GREEN in the flame, it is chloride, do not use with laser!

Dave at Solarbotics.com teach me that.
1-40 of 55Next »
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!