3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

How to Weld - TIG Welding

Step 9Weld!

Weld!
«
  • DSC01203.JPG
  • DSC01211.JPG
  • DSC01209.JPG
Hold the electrode about an inch away from the metal. Never touch the metal with the electrode. If you do, molten aluminum will leap onto the electrode. If this happens, stop, turn off the welder, remove the tungsten rod, and grind it down.

Jam down on the foot-pedal to quickly dump a bunch of current and heat into the metal.

The idea is to very quickly heat the metal and start the weld pool. You'll know it when you see it - the metal becomes fluid.

Start on an edge.

When the pool has formed, touch the rod in.

If you heat the metal for too long, it will warp. The longer the metal is heated, the more it will warp.

This is a "tack" weld, to hold the metal piece in place, so you can take off the clamps and do big long bead welds.



Once you have a weld pool started, you can ease off the pedal a little, to control the amount of heat and current being applied to the metal.

Welds shrink as they cool, so you can alternate sides to keep the welds even, and to keep one side of metal from getting too hot and warping. Hot metal can warp a great deal, and if you don't change sides, you might find yourself even 1/4" off of where the metal ought to be.

« Previous StepDownload PDFView All StepsNext Step »
2 comments
Sep 17, 2010. 6:11 PMRagnarok-zero says:
those gloves must be imposable to feed the filler accurately in, get some proper thin tig gloves you don't need those huge things for tig.
Mar 10, 2012. 8:13 AMratz2 says:
Agree!
You don't want/need stick Arc welding gloves for TIG.
Some people don't even wear gloves if welding for small things, NOT that I would recommend that!
Get gloves that are made for TIG welding.

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
199
Followers
46
Author:stasterisk
Hi! I'm Star Simpson! I'm a real me! See more at [http://stars.mit.edu stars.mit.edu]. photo by [http://bea.st/ Jeff Lieberman] (http://bea.st) stasterisk - my name is Star, and when I wa...
more »