How to bind a (real) small book

 by Sparticles
Contest WinnerFeatured
DSC_0015.JPG
Hello, in this instructable I will show you how to bind your own small notebook.

I know, there are tons of book binding tutorials on the internet which are often really good, but almost none of them are how real books are made.
In this instructable I will use the same method as book binders do. (But with crappy materials and almost no tools)
It is just way more work and the result will (read should) look just the same but I swear it will be strong and very durable. (Seriously, I messed up at a certain point and just tearing the covers off was quite a challenge)

Why a small book? Well, to make a large book one requires a large industrial cutting machine to cut the large stack of paper with a clean cut.  It just doesn't look good without that.
And the result fits in a pocket.  Have you ever noticed that pocket-sized notebooks don't really fit in a pocket? Well this one has a hard cover and it fits in a pocket so good that I didn't even notice it was there and thought I had lost it.

Well, this is what you will need:

-Sheets of paper (the thinner the better, printer paper will do)
-A sheet of nice paper (you know, when you open a book there is always an empty page)
-Something to cover your book in.
-pressed cardboard ~1mm thick   (covers)
-thin cardboard     (back)
-some kraft paper (the brown paper you send things in )

-Needle  (to sew the sections together)
-sewing wire
-some small flat fabric ribbon  (to sew the sections on)
-some fine gauze or mesh  (to put on the back of the sewn sections)

-good glue; bookbinders glue
-bad glue
-cutter
-cutting machine (if you have one, but I don't think it it is really necessary)
-sand paper
-sewing bank (see step 4 last picture)

handy:
some clamps
flat boards
weights


 
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Step 1: The paper

I will make a book of A8 size.
The size doesn't really matter but A8 is just a normal A4 sheet fold in half 4 times.

Cut your A4 sheets in 8 A7 sheets  and fold each A7 sheet in half.
These will make the main body of the book.

To make the sections, put 3 of these folded sheets in each other, later these sections will be sewn together.


Do exactly the same with the nice paper, you need to make only 2 of them.
These will be the cover sheets.

The explanation is also visible in the pictures.
vincent7520 says: May 20, 2013. 11:02 AM
Ben mon vieux !!!!…
Je vote !!!… Je vote !…
J'ai tout bien compris à part le moment avec le papier de verre à la phase 6 (step 6).
Bravo.
A quand un livre avec un mouvement à la Anomalocaris ? ;D

Moi-même j'ai plein de livres dont la reliure est cassée et ton job est une bonne source. L'ennui c'est que ce sont des livres brochés dont la colle a séché. Chaque page est indépendante et je n'ai pas vraiment envie de faire des feuillets, ce que font les relieurs traditionnels. Nettoyer la colle sèche et réenduire de colle appropriée ne marche pas. Je cherche (faiblement) un moyen. Si je le trouve je le publierais ici. En attendant si tu as une idée… 
Encore felicitations !…
Sparticles (author) in reply to vincent7520May 20, 2013. 12:03 PM
Bonjour! Merci Beaucoup!

Le papier de verre est utilisé pour 'aplanir' les côtés du livre.
Normalement on utillise une grande machine à couper pour coupér une petite tranche des côtés. Mais je n'avais pas accès à une machine comme ça.
Donc j'ai essayé à utiliser papier de verre et ça marchait bon.

Je crois qu' enlever la colle (avec un petit couteau) et réenduire est la meilleure solution. (avec une grande machine à couper c'est facile et vite mais vous perdez un peu de papier)
Bonne chance!
instructageek says: Mar 23, 2013. 7:24 AM
This was a great instructable, it turned a boring day into a project day!!!
Sparticles (author) in reply to instructageekMar 24, 2013. 6:52 AM
Glad I could help with that.
dj. navarro says: Nov 17, 2012. 1:58 AM
I love it! I could use it for my doll-house you know :)
Bill WW says: Sep 1, 2012. 11:15 PM
Congrats on the win!

Bill
EtCetera112 says: Sep 1, 2012. 7:40 AM
AWESOME!!!!
Sparticles (author) in reply to EtCetera112Sep 1, 2012. 7:51 AM
Thanks!
ravenking says: Aug 2, 2012. 11:02 AM
What a great idea! I think would make a fun gift or journal for writers or artists when they travel and want to take quick notes. :)
Thomas K says: Jul 31, 2012. 10:37 PM
I was very intrigued at this idea, and wanted to try it out for myself, but found the instructions a little difficult to follow. Would u mind try adding some diagrams to your instructable, as I found the explanation a little vague, and think the instructions would be easier to follow with more annotations and diagrams, instead of pictures.
I hope to start on one soon, so wish me luck!
Sparticles (author) in reply to Thomas KAug 1, 2012. 2:52 AM
So, in the sewing part I have added 3 schematical drawings that more clearly show you how the thread is used to bind the sections together.

This was probably the most unclear part (white wire and white paper). And textually it is hard to explain with 'go in, go out, go around,...'.

So now there is a bright red line with arrows showing the direction and movement of the string.

I will add some more of those, they were surprisingly easy to make I must say.


Also, pleace specify the steps that are rather unclear for you. I did this all by memory so it could be that some steps are less intuitive than I think they are.
(Though I have written down virtually anything I have done)



(With diagrams you didn't mean flowcharts and such did you?)
Thomas K in reply to SparticlesAug 1, 2012. 3:45 AM
Nope, I just meant diagrams! :D
it really is SOOOOO much clearer now! I now just need to find that patience of mine that I left somewhere, just so that I can start on this project. Wish me luck!
Sparticles (author) in reply to Thomas KAug 1, 2012. 4:09 AM
Great!
Good luck!
It really isn't that much work, just a lot of small steps.
Thomas K in reply to SparticlesAug 2, 2012. 12:55 AM
True that! I tried it last night with some scrap paper, wanted to have an idea of what it's like. Seems like what a friend told me was right: "It's a job with someone with OCD!" :O
Sparticles (author) in reply to Thomas KAug 2, 2012. 1:48 AM
How charming of your friend.
But I don't have an OCD so having one is not required.
It may require some patience though.

You know, try to do as much as possible just to try and then, do a second one for real and it will go so much faster and fluent. It takes only a couple of hours work.
Sparticles (author) in reply to Thomas KAug 1, 2012. 12:07 AM
Yes, some diagrams could be helpfull in the sewing part.
I will make some this afternoon.

And I sometimes reference to the pictures in the explanation, there are multiple of those squares that show text when you hover over them.

Thanks for the feedback!
PartyGirlTSSF says: Aug 1, 2012. 11:46 AM
That is SOOOO cool!
cl0ney says: Jul 27, 2012. 2:51 AM
Wow!!! Great job! Thank you!
Sparticles (author) says: Jul 8, 2012. 8:24 AM
Thanks for the great comments (and the pro-membership).
I'm glad my instructable is appreciated.
Anodean says: Jul 6, 2012. 7:06 PM
Wonderful! Now I finally understand how the sections are sewn onto the ribbons. Your methods were painstakingly authentic. Well done!
spotyguy says: Jul 5, 2012. 4:42 AM
What a great instructable !
czarek46 says: Jul 5, 2012. 2:38 AM
Great Job! Very professional.
oli1122 says: Jul 5, 2012. 1:28 AM
This is amazing.. brilliant photographs and clear explanation. That little book is so cute :)
jessyratfink says: Jul 4, 2012. 5:33 PM
Brilliant! Great photos and explanation, too. :D
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