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The McNally Strumstick is an amazing instrument, perfect for those just learning to play guitar or for the experienced player who wants to try something new.  They are not desperately expensive so they are great for the party or camp fire where you won't be too heart broken if it gets scuffed up a bit.

The Strumstick or dulcimerstick, as it is sometimes known, is also a great way to try your hand at building your own instrument. I hope this instructable will provide enough information that you will try one too.  

Material I chose to use:
Pine boards, 4" X 1/4" X 24", 2 of them for the top.
Figured maple, 1 1/4" X 3/4" X 24", for the neck.
Recycled ash floor board, 1 1/4" X 5/8" X 24", back of the neck.
Red oak, 1/8" X 1 1/4" X 14", 2 of these for the sides.
White spruce, 1 1/4" X 6" X 3", for the tail block.
Meranty plywood, 1/4" X 6" X 24", for the back.
Carpenter's yellow glue (LePages is the brand I use).
2 part epoxy, you can use the 5 minute type if you are sure of what you are doing, or the 30 minute type if you want a bit more time to adjust things.
Spray lacquer (gloss).
About one ton of sand paper, 60, 100, 150, 240, 600 grits.
1 tail stock of your choosing. I chose copper bar 1 1/2" X 1/8" X 3".
Soup bone for the nut. 
Purple heart for the bridge, 
Strap button
3 tuner heads, 3 left or 3 right, or any combination you want.
About 18" of medium high nickel silver fret wire.

The tool I used:
I don't expect every one to have access to every tool I list, I've been working wood for over 25 years and have been able to amass a pretty good kit.
Table saw
Joiner
Thickness planner
Bench sander
Chop saw
Drill Press
Hand drill
Rotary tool
One crap load of clamps (bar type, spring and C )
Clothes pins
Card scrapper 
assorted files and rasps
Spoke shave
Copping saw (hand powered)
Dove tail saw
Flush cut saw
Resin headed hammer (for fretting)
Wire cutters
Assorted drill bits
Measuring and marking tools (rulers, tape measures, calipers and squares)

A word about safety: practice it! nuff said.

 
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gduke2 years ago
Here is MINE!!!
2 Mackie Music Sticks
1 Dulcimer Stick
1 Dulcimer
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friger (author)  gduke2 years ago
These look great, I particularly like the look of the purple heart on the Dulcimer Stick. Got any close up details on it?
gduke friger2 years ago
Sure!
The purple heart came out of a dumpster in Charleston SC. The wood hobby shop on the Air Force base was closed because it did not "make" money. The day after it closed I hit the dumpster and picked up all sorts of scrap wood. Being a pen turner I took what I could get out of there.
The purple heart in this build was just long enough for the neck. I cut the top back at a slight angle and with that piece I was able to cut the nut, then the tail piece, and from the left over of the tail piece, I cut the bridge.
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friger (author)  gduke2 years ago
This thing is AWESOME! I really dig how you transitioned the neck to the body, it looks like a serious complicated joint, but I get how you did it. The tail stop is wicked too. Keep the good work coming!
jtobako3 years ago
How do you lay out the fret distances?
friger (author)  jtobako3 years ago
I get the spacing from an online fret calculator. There are many out there for free just google it. I like "Paul's fret calculator". Once I found the one I like I mark the spacing on an aluminum bar based on a 25.5 inch scale. This becomes my ruler for future builds.
jtobako friger3 years ago
Where/how are the strings held on the terminal end?
friger (author)  jtobako3 years ago
Have a look.
IMG00963-20110605-0744.jpgIMG00964-20110605-0745.jpgIMG00965-20110605-0745.jpg
friger (author)  jtobako3 years ago
I simply drilled 3 small holes in the tail piece and fed the strings through them. I will post a close up picture for you tomorrow.
fredray768 months ago

what do you tune the strings to?

jgafford11 months ago
Did/do you find that this Strum Stick needed or could use a Truss Rod?
friger (author)  jgafford11 months ago
I didn't find a truss rod necessary in this build at all.
Darican11 months ago
This might be old news due to the age of the post, but I just ran into it. Anyway, I am psyched to do this with my son (and he wants to also...), but where can I get the wood. Home depot and Lowe's have lumber but not the nice wood you used. Any suggestions?
Thank you
friger (author)  Darican11 months ago
Actually you can get nice wood at those big box stores, you just need to pick through the stacks a bit. Just a few weeks ago I picked up some beautiful bird's eye maple at my local big box and paid no more for it than the regular maple price.
Solid Snake2 years ago
Is there an advantage to making this with a seperate body and neck? Ive seen others where people make it out of 1 solid piece of wood, and it seems much simpler.
friger (author)  Solid Snake2 years ago
I don't think there is any advantage in doing it the way I did, I was using the materials I had on hand.
bricobart2 years ago
Beautiful work, so well done!!!
dwashburn2 years ago
dwashburn1

Ithink I will need the drawing plans to make the strum.  Can I get the drawing plans. Thank you in advance.  It looks great
freeza362 years ago
this looks similar to a Martin Backpacker
gduke2 years ago
Friger,

I really love your tail stop but I did not have access to anything like that. My tail stop design was just to keep it clean (nothing to catch on the end) and at the same time allow the use of ball or loop ends.
As for the transition from the sides to the neck, well I wanted to avoid the block look so I just went to the spindle sander and made some curves on the upper edge. When I got to the router table, well it made some cuts to the bottom edge. Then back to the spindle sander to transition it more.
The photo shows the work on the sides. The one concern is the strength of the neck/body joint. Due to the sanding I do not get full width of the sides 3 inches into the body, about 1/4 inch of the top onto the neck and nearly the 3 inches overlap on the back. It is strong enough though!

Strumming them every day and looking for TAB's. The long string length makes a 4-0-1 fretting impossible but most other cords have been doable.

I had my hands on a wooden cigar box but let it go only to later be upset that I did not get it and make a dulcimer cigar box. Perhaps if I can find a cigar box I could attempt an instructable on it.
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dawning3 years ago
Neat project - end product looks a fair bit like the Martin Backpacker.
friger (author)  dawning3 years ago
Nice catch, McNally designed the back packer for Martin and he took the shape to the Strum Stick.
gduke friger2 years ago
Yesterday I was looking for a blade to cut the fret slots and a person at the local wood store said "hey that looks like a Martin Backpacker".

I cut the slots on the Mackie Music Sticks with a 0.010 blade and knocked them in. However on this build, I used purple heart in the neck and I could not get the frets in so I picked up a 0.20 saw and the frets went in nicely.

I hope my icon shows the photo of them along with the Dulcimer I built before Christmas.

I followed your plans except for the tail piece.
Instead of pushing the strings all the way through it and having the tiny ball ends outside of the tail, I drilled the face of the tail, through the top, and into the tail block, then using the pins that came with the string, I pushed them through the face of the tail piece, through the ball end, the top, and into the tail block. This allows me to use loop ends or the ball ends.

I did not use any kerfing inside the body.
I did use a larger tail block which kept the balance right about where the body meets the neck.


The string length is 26 and 7/8 matching the dulcimer since I could use calipers and mark it exactly because I was having some difficulty in using the fret calculators.

Next build? Another Dulcimer and some more Mackie Music Sticks.

friger (author)  gduke2 years ago
I am anxious to see some pictures, it sounds like you did an awesome job.
froggy2u2 years ago
Would you give the scale for the frets? Where to place them on the neck?
friger (author)  froggy2u2 years ago
I used a 25.5 inch scale and this is the fret calculator I used.
http://www.sirgalahad.org/paul/fretcalc.html
Hey Friger, nice work with the build. I'm about to embark on my own build and this has given me some nice clear tips. Interesting that you didn't add a separate fretboard, I've not seen this done before, but it looks pretty good.
Can I ask how thick your sides, back and top are? They look pretty thick in the photographs, but maybe that is just my aging eyesight!
Also are there any sound clips or videos of your instrument online anywhere? I'd love to hear how it sounds.
Thanks for sharing your build.
friger (author)  urban wombat3 years ago
Unfortunatly I didn't get a sound clip of this one before I sold it but if you google strum stick you can hear exactly what mine sounded like. Be aware that they don't have a lot of volume as compared to a full sized guitar, the sound box is quite small. The sides were dressed down to just under 1/8" and the top is just a tad over 1/8". Tricky business to go any thinner with power tools and not economically viable to go down to 1/16" by hand.
Thanks for the info. :-)
friger (author)  urban wombat3 years ago
Here is a link to a video showing a friend of mine playing one of my cigar box guitars. Turn your volume up.
http://www.youtube.com/watch?v=6zE9qPdBQI8
lbeaudry3 years ago
WOuld you consider selling one?
friger (author)  lbeaudry3 years ago
The one in this instructable is already sold and I have to start another one for a customer however I often will make multiples during a build. I would consider making you one too, I'm getting $150.00 Canadian for them. Send me your location in a private message and we can talk.
superrust3 years ago
Beautiful build. Not only do I plan on building this one I will also be using some of your techniques and tips on my other projects. Thanks
friger (author)  superrust3 years ago
No, thank you. Be sure to post some pictures, I love to see other people's work!
DanCrocker3 years ago
I think have a grasp of what is needed to build one of these but a couple of questions have come to mind:

1) What gauge strings are used?
2) How would I add a pickup to allow this to be plugged into an amp?
Could it be done after the instrument is finished or is this done prior to assembling the box?
4) Is the bridge permanently attached or does the string tension hold it in place?
5) How is the nut attached? Epoxy or is it a press fit?
friger (author)  DanCrocker3 years ago
1) String gauge is a personal prefrence really, I think I used the G, B, and high E strings from a set of Martin med. gauge.
2) If it were me, I would add the PU during the build. You can add a piezo pick up after the fact but it will get tricky running the line to the jack. I couldn't easily explain how to add the pick up, that would be an instructable on its own. If you went with a piezo pick up then you simply tape it to the underside of the bridge location, then run you jack wires to the jack. Take a look at the instructable I posted on the cigar box guitar, there are some good photoes of how I do my Piezo's.
3) ?
4) I never permanently attach a bridge, string tension is plenty to hold it in place.
5) As far as the nut goes, I like to put a couple of drops of super glue under it, you can still tap it free if you need to replace it, but it wont slide left or right on you when stringing the instrument up.

These are all great questions, Thanks.
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Thanks for the quick reply. What would you recommend for a true electric guitar style pickup and associated hardware? I.e., ready to plug into an amp. I think I am going to try and incorporate that in my build.

Also, I was wondering if you could provide the final dimensions of your instrument such as:

- Total length
- Length of neck from headstock to body
- Width and thickness of neck
- Length and thickness of head stock (part that holds the tuners)
- Length and width of body


friger (author)  DanCrocker3 years ago
total length- 34"
neck- 1 11/16" wide by 1 1/4" thick
head stock- 1 11/16" wide bt 5/8" thick by 4" long
body - 5 3/4" at the widest by 15" long by 1 3/4" thick.

remember to allow 3" on the neck where it enters the body.
friger (author)  DanCrocker3 years ago
Because this "guitar" is styled after an acoustic guitar the traditional electric guitar style pick up will need very good shielding to reduce the 60hrtz hum you get from a single coil PU. Also, feedback is an issue, ask any one who plays a hollow body electric like the Gibson ES335. That being said, I would recomend investing in a humbucker pickup. That will solve the hum but not the feedback, to solve that issue you need to be constantly aware of the guitars proximity to the amp.
In my instructable on "building a simple lap steel" I give a diagram and photos on installing a pick up with a volume control. I don't bother with tone controls, there is one on the amp. The volume pot should be at least 250 K, 500 is better. The jack is a basic 1/4" mono or stereo jack. The wire leads from the PU to the volume pot and jack are what ever light guage wire you can get, i use the wire from old computer speakers or old AC adapters.
I'll get back to you with the dimensions, I hope I've answered the first part of your question?
pick up wiring.bmpIMG00692-20110119-2123.jpgIMG00690-20110119-2123.jpgIMG00691-20110119-2123.jpg
so cool
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