As a warning this contraption functions with the use of steam and fire. It can and will hurt you and anyone nearby if not respected and handled with safety in mind. Steam engines can produce enormous amounts of pressure and this one can spin to dangerous velocities. Build and operate at your own risk.
The tools used are not the only equipment that can be used in its construction.
I recommend the following tools;
- Oxygen-acetylene torch for any of the steel cutting
- Oxy-acetylene welding tip or TIG welder (this allows a very slow and controlled welding environment), MIG and Arc welding are a little too aggressive and these welds must have good penetration.
- Rose Bud or forge for bending steel
- Drill Press
- Grinder with grinding and cutting disc
- Assortment of drill bits
- Tap set
(I live in the United States so my supplies are not in metric)
- 4"D pipe at least 3" long
- 2"D pipe at least 1" long
- 3/4" square end end threads x2
- Steel plate (enough area to cut out two 3" D circles)
- Steel rod 1/2" D 3' in length
- Bearing with 1/2" internal Diameter
- Carriage bolt 1/4" 20 thread
- 1/4" 20 thread hex head bolts x 4
- washer x 1
- lock ring x 1
- board to mount kinetic piece to
- 3-in-one Oil (tapping purposes)
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Signing UpStep 1Lets get cutting
- Find your 3" steel pipe and mark out a 3" length. This allows the water level to reach the vents and spray out. Too much length and it just spins.
- Cut this section of pipe as evenly and level as you can using the cutting wheel on the grinder. If you are unsure of yourself, give 1/8" extra room from the line and grind it down with the grinding disk.
- Now that you have had a little practice you need to cut the neck housing (collar) that will hold the bearing. It is vital that this section is cut flush. The motor will have a very dangerous wobble if not done correctly. (TIP: Try laying the collar on a sheet of glass {picture frame} and see if you can slide a playing card under it. If the card will fit between the glass and the collar at any one section, keep on grinding. These surfaces are usually very true.)
- With the scrap steel you will need to cut out two 3" discs. This is a little tricky and the grinder is your friend in cleaning up the cuts. Also a little extra lip is okay because you can grind it off after it has been welded to the pipe. You can always take a little off, but not put a little back on. (TIP: use the left over pipe as a cutting template on the steel, or make a compass attachment that fits onto the torch. If interested on making a cutting torch compass ask me and I'll make an instructable.)
- The length of the 1/2" rod should be cut to 3' to compensate for a 6" bend (which will be applied to the rod in a later step) to allow the engine to be parallel to the ground and able to spin freely above the mounting surface.
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