Step 3Building
Base
Begin by measuring and cutting the base frame pieces out of the 2x4s per the Base.pdf. These measurements are a combination of real arcade cabinets and (perhaps even more importantly) what I needed to use to be able to get this thing into my basement. Feel free to adjust the size as needed. Once the pieces are cut, lay them out to make sure everything is squared up and screw it together. I recommend pre-drilling all of your holes. Don't forget your safety glasses.
Panels
Put your 3/4 inch 4x8 sheet of mdf on some saw horses. Draw and cut out the large sides, TV base, steering wheel base and floor panels. Measure and cut the top, seat back, lower side pieces and console shelf from 1/2 inch mdf. Screw everything to the frame as shown in the plans. To install the xbox shelf inside the cabinet, notch around the 2x4 support and screw on three sides.
Top
For the marquee box you will need to decide how deep to make it based on the width of plexiglass you use. Cut out the marquee box pieces and nail them together. Using a router and a rounding bit, half router the front top and bottom edges to your liking. Finally, measure and cut the plexiglass. *Note about plexiglass. If you cut it with a jigsaw or a similar tool, use a very small tooth blade or expect a lot of cracks. I recommend using a sharp utility knife and scoring the plexiglass multiple times. Here are some more plexiglass tips
Back
I used 1/8 inch for the back panels just to cut down on the overall weight of the cabinet. Measure and cut the back panels to fit. Use finishing nails to attach them to the side panels.
Steering Wheel base
Cut and attach the bottom steering wheel reinforcement plate to the under side of the television base. Using a jigsaw, cut the steering wheel base out and round it to your liking. An optional extra step at this point is to router cup holders on the steering wheel base. There's room for it, and I like to have a tall cold one with me when I am driving my 1985 Porsche 911 through Coconut Beach.
Seat
Depending on the seat you get there will be different ways to attach it to the frame. I drilled 4 holes and used the existing seat hardware. What ever you do make sure it's secure!
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