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How to create a smoothie making human powered bike blender for less than $25

How to create a smoothie making human powered bike blender for less than $25
I love biking. I also love smoothies. That's why I was really excited when I read about the B3 mini from rock the bike in Make 11. However, upon visiting their site I was dismayed at the cost of the blender, about $250. Thus, not knowing if it would work, or if it was even legal (patent infringement and such) I set of to create my own bike blender.
This instructable documents how to create your own inexpensive, energy conserving, bike powered blender. Since appliances account for over 20% of your electric bill, this is one less energy consuming machine in your house. And making a fruit smoothie is twice as good for you as before; both in nutritional value, and also in the exercise you get. It isn't an incredibly difficult build, and even the most inexperienced Maker should be able to complete it in less than 3 hours (not counting glue drying time).

 
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Step 1Necessary Materials

Necessary Materials
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  • May31#14.JPG
  • May31#35.JPG
Materials needed:

Blender: Theoretically, any blender would do. I'm using a Hamilton Beach personal blender that was practically made for this project. The two key things needed are that:

1) The blender jar locks in place
2) There is a transmission disk, instead of the motor connecting directly to the blades

A M4-.70, 19cm long bolt: In a perfect world, a bolt of this size would exist, but the longest I could find was a 7 cm. If you can find one, great, otherwise you need: 3- 7 cm, M4-.70 bolts and 2 coupling nuts of the same size.

Old bicycle inner tube

1x8 board

3x4 metal plate

2- 1.5 in. diameter wooden wheels

4- 2 inch bolts of any size, and 4 matching nuts

2- 1 inch wood screws

2- M4-.70 Tee nuts

Bicycle rear rack: any rack should do.
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78 comments
1-40 of 78next »
Oct 1, 2011. 10:24 PMfunwithfire93 says:
i was going to say you could use all thread.
Jul 26, 2011. 4:38 PMccofer1 says:
Be nice... Ice is the way to go. But you've gotta carry the ice in cooler. Use an Instep double trailer. These can carry 100 pounds. Ice, cooler, ingredients. cups, straws, alcohol, uh, hand santizer in backpack. okay. Im psyched!!!!
Oct 20, 2010. 7:40 PMintercreate says:
Hi - I am organising an eco-creative event for a non-profit org and would like to be able to use the above image to promote a workshop for making bike blenders.

Is there any chance I could get the main/top image of this page a little larger for print? Or find another similar simple but colourful one at a high resolution and creative commons copyright or other?

Thanks alot --
Jun 7, 2010. 5:20 PMMig Welder says:
Couldn't threaded rod just be used instead?
Aug 18, 2010. 11:51 PMshockware says:
I wish I had the resources on making one of those. I quite fascinated on the different ideas people are coming up with in generating energy. The most popular I've seen is about stationary bikes. This article summarizes them http://www.dogengine.com/us/used-stationary-bikes.php (scroll at the very bottom of the page) and I just can't wait to implement those ideas myself! But I still need time to recovery from my surgery :(
Jun 8, 2008. 6:03 AMjet_ski says:
Good work! I was planning on something like this myself but you beat me to it. I have been having a problem sourcing a cheap blender - the cheapest I've found has been $40 (I'm in Aus), how do you tell in the shop if the blender is the right type?
Jun 6, 2010. 4:10 PMlsmith254 says:
See my comment above, just make it work by using metal epoxy if the parts aren't a perfect match. Beware, this is for low-torque load applications...you are on your own if you use it for other things!
Jun 30, 2008. 11:30 AMTarps says:
Great instructable - I have had complications, though:

On the first blender I took apart (Oster brand), The rod has some odd tread pattern that's neither metric nor standard. I went to 3 different hardware stores and asked for help, but no coupler nut or any other nut screws onto the rod right. I was able to partially screww one coupler nut on but since the threads don't match, it doesn't go on straight, so the wheel I attached spins obliquely.

The second blender, an older Hamilton Beach, has a rod that is smooth, not threaded, so I don't know how to extend it.

I got both of these blenders for free, so no big loss. I'm using a skateboard wheel instead of wooden wheels.
Jun 6, 2010. 4:07 PMlsmith254 says:
Two words I love lately..."metal epoxy", small tubes available...put it exactly where you want it, wipe away any "strings" while it is still wet and soft like toothpaste, as when it hardens, you will have to file away any unwanted drips. I have successfully repaired welded outdoor furniture, antique stained glass lamps, attached threaded rods to un-threaded ones, and repaired thrift-store silver pieces that were broken...enough to get more "decorative" life out of. Just glue the head of the bolt to the bottom of the shaft. Presto...it glues metal to other things, too; I learned about it from someone who repaired a crack in an engine block of a VW and then drove it to CA without any problems. (User beware!)
Jul 25, 2008. 5:49 PMMacgyverGrrl says:
I'd also thought about the rotting ingredients. What about a pannier conversion, lined with coat insulation (from a good fabric source) all around the inside, and insert the frozen packs into made-to-fit pockets, thus creating an "ice box' on wheels, to go with the blender?? There's got to be an old pannier set sitting about just waiting to chill some berries and stuff. Drawback is, all the ice is heavy.
Jul 3, 2009. 8:41 PMmokshagita says:
dry ice...
May 4, 2009. 8:31 AMgivesnailsachance says:
hi, great plans here =)
One thing you could try that i have seen work at a festival cafe is making a box out of kingspan-this is an insulator for walls and has foam on one side and a reflective surface on the other. it is expensive but can bbe found in skips from building sites.
Make this into a box silver side out and it will keep your cool things cool

peace
Mar 30, 2009. 11:26 AMwasnotrice says:
Apr 11, 2009. 12:40 AMWarlrosity says:
.
Apr 7, 2009. 1:47 AMmackintoshlinessless says:
how do you do that
Apr 8, 2009. 5:06 PMRefunk says:
Uh, as for blending with ice, any blender works a whole lot better if you *first* add liquid (say a cup or so) and *then* add any frozen content, like maybe a cup or two of frozen/other content, blending immediately before the bulk of the mass has time to really freeze together. And never more than about 2/3, 3/4 full. With this drive system, somewhat less.

The skateboard wheel mod someone mentioned is excellent in terms of protecting the tire sidewall. Modularity to enable riding & rack use without blending would be ideal. For stationary operation, installation of a large, *stable*, bracket-style (fold-down "C" shape) kickstand which raises the rear wheel off the ground but still allows pedaling should work.

Altogether a very cool instructable!
Mar 16, 2009. 11:15 AMMr.S says:
I'm hoping to do something like this with some students, but have 2 questions. -does anyone know if it's possible to do it with a stationary bike? -would it require less power if we used a smaller blender?
Apr 7, 2009. 1:22 PMguitarman63mm says:
If you put it on one of the bicycle stands meant for stationary cycling, then yes (I believe it's called a bike trainer) As for the power, most likely no. It's directly proportionate to what you physically exert upon it.
Feb 7, 2009. 1:48 PMstephenniall says:
Hi to your no 3 future addition u could use a old small box and add a peltier unit and a Fan to make a Cooler
Feb 1, 2009. 4:43 PM=D says:
i bought the same blender that you used, but i'm having trouble taking out the motor inside the blender. any suggestions?
Jan 10, 2009. 7:07 PMking_zilla says:
is there a video anywhere where i can see this blender/bike in action?
Jan 13, 2009. 6:55 PMking_zilla says:
oh! alrighty! I'll check 'em out... ok! can't wait for 'em!
Jan 12, 2009. 5:40 PMsnotty says:
Nice work! Your use of 2 t-nuts on wheels is genius. In the model pictured here I used a hub and axle with the bearings removed and tightened to lock it together. The spoke flange touches the tire to get power but this thin metal causes tire wear and is not ideal. And there are no bearings in this system. It's rather ghetto compared to yours.

I have two suggestions:
1: The most recent blender bike I made uses a food processor. I chose this because it is less likely to jam thanks to it's smooth, round cylindrical interior surface. Also the blades are longer so they chop faster at the same RPM. These two factors make a big difference in effectiveness. Plus food processors lock down to their base. And some food processors end up in the garbage due to a broken/slippy drive belt despite being in otherwise good shape. On a bike you run the blades directly with no belt so anything with a broken belt or motor will work.

2: Try dry ice for your cooler. It should stay cool all day, maybe all week! Howstuffworks tells me dry ice sublimates directly into gas so your cooler will stay dry except for condensation. Dry ice is readily available so you might be able to get it for free if you ask the right person the right way (think ice cream vendors). You might want to wrap it in a towel or something; at -78C (-109.3F) it could freezeburn your bananas yo.

Here is some food for thought. Police: Ice cream vendor used dry ice to burn kids http://www.canofun.com/cof/forums/thread-view.asp?tid=12325&mid=76745 I bet that guy would be a good source of dry ice.
Dec 8, 2008. 10:35 AMevank says:
Easy! Build or get a bike trailer, and put a small hole or spigot at the bottom to let the water out. A little dripping never hurt anybody. We built a trailer for a class project, and it was less than $60. Our Trailer Since it attaches at the wheel, and not the seat post, it won't interfere with the blender, and it holds way more than panniers do.
Oct 27, 2008. 4:06 PMMacpaulster says:
Nice work! This is very much like the B3 you mentioned, as offered by rockthebike.com/blenders. This unit is now called the Fender Blender Universale. To view a video showing the three Fender Blender options offered by Rock the Bike, and the advantages of each, go here:

http://www.youtube.com/watch?v=lv4Q9ShAlFE
Aug 15, 2008. 12:29 PMJellyWoo says:
is it easy to remove this contraption from one bike and put it on a different bike?
Jul 24, 2008. 12:06 PMANTIOQUIA says:
Heya IBike! You'll be stoked to know a group of about 40 people gathered at our house yesterday for a DIY skillshare, and one of the projects we took on was your bike blender. We'll post pics and detailed comments on how our version went as soon as we can.

For now, a few comments for anyone attempting the project soon:

--make sure you check out where the rod will need to be placed in relation to the bike rack your blender's mounted on. We had to drill a hole straight through the rack and it made a horrible screaming sound when riding, so we made the notch a lot bigger which fixed the problem. However, the size of the discs covered in inner tube and the placement within the rack means that in order to remove the blender, you need to dismantle the whole rod mechanism connecting to the inside of the blender to remove the dang thing. Our solution to this was to cut a gap in the outer bar of our bike rack. All good, just be mindful of how the rack you've chosen works with the placement of blender & vertical rod.

--We used an inner tube to cover the wooden discs that was from a road bike. WAY TOO SMALL - a pain in the butt to get on the discs, and it ripped after about 5 uses of the bike. We're now looking for a mountain bike size inner tube and hopefully that will fix the problem.

--One thing about the design you have is that the bike can't be ridden without blending. Does anyone have any brilliant ideas on mechanisms that would allow the blending rod to swing away from the wheel to deactivate the blender rotation caused by the wheel turning?

--Also would love to hear some brilliant ideas on how to make the bike stationary. While its hilarious to watch your roommate embark off on to the street to make the morning smoothie, it'd also be great to be able to ride up to say a farmer's market or festival and make smoothies on the spot.

Happy blending, folks!

http://www.antioquia-band.net
http://www.myspace.com/antioquiaband
Jul 15, 2008. 8:43 PMJellyWoo says:
the link for the blender is for the Proctor Silex Personal Blender, not the hamilton personal blender.
Jul 15, 2008. 8:40 PMJellyWoo says:
what is a bicicle inner tube and what is a gusset plate?
Jul 15, 2008. 8:41 PMJellyWoo says:
also, where can i get them?
Jul 9, 2008. 5:00 PMbeff50 says:
to keep the ingredients cool. all you need to do is get a cooling plate and about 9 volts of batteries. a remote control car battery would work great. then put the plate in an insulated cooler.
Jun 25, 2008. 1:02 PMI_am_Canadian says:
Dahehawhehaw
Jun 20, 2008. 1:39 PMjennyc says:
What a great job. Congrats.
Jun 14, 2008. 12:03 PMZetheros says:
Awesome bike mod! It'd stink if you crash though.
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Author:I_bike(With Alms To Hephaestus)
I'm a mechanical engineering student at the University of Minnesota. Sometimes I climb trees. Sometimes I study. Tree climbing is more fun.