How to create a smoothie making human powered bike blender for less than $25

 by I_bike
FeaturedContest Winner
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I love biking. I also love smoothies. That's why I was really excited when I read about the B3 mini from rock the bike in Make 11. However, upon visiting their site I was dismayed at the cost of the blender, about $250. Thus, not knowing if it would work, or if it was even legal (patent infringement and such) I set of to create my own bike blender.
This instructable documents how to create your own inexpensive, energy conserving, bike powered blender. Since appliances account for over 20% of your electric bill, this is one less energy consuming machine in your house. And making a fruit smoothie is twice as good for you as before; both in nutritional value, and also in the exercise you get. It isn't an incredibly difficult build, and even the most inexperienced Maker should be able to complete it in less than 3 hours (not counting glue drying time).

 
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Step 1: Necessary Materials

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Materials needed:

Blender: Theoretically, any blender would do. I'm using a Hamilton Beach personal blender that was practically made for this project. The two key things needed are that:

1) The blender jar locks in place
2) There is a transmission disk, instead of the motor connecting directly to the blades

A M4-.70, 19cm long bolt: In a perfect world, a bolt of this size would exist, but the longest I could find was a 7 cm. If you can find one, great, otherwise you need: 3- 7 cm, M4-.70 bolts and 2 coupling nuts of the same size.

Old bicycle inner tube

1x8 board

3x4 metal plate

2- 1.5 in. diameter wooden wheels

4- 2 inch bolts of any size, and 4 matching nuts

2- 1 inch wood screws

2- M4-.70 Tee nuts

Bicycle rear rack: any rack should do.
JellyWoo says: Jul 15, 2008. 8:40 PM
what is a bicicle inner tube and what is a gusset plate?
JellyWoo in reply to JellyWooJul 15, 2008. 8:41 PM
also, where can i get them?
beff50 says: Jul 9, 2008. 5:00 PM
to keep the ingredients cool. all you need to do is get a cooling plate and about 9 volts of batteries. a remote control car battery would work great. then put the plate in an insulated cooler.
I_am_Canadian says: Jun 25, 2008. 1:02 PM
Dahehawhehaw
jennyc says: Jun 20, 2008. 1:39 PM
What a great job. Congrats.
Zetheros says: Jun 14, 2008. 12:03 PM
Awesome bike mod! It'd stink if you crash though.
mannye says: Jun 13, 2008. 1:56 PM
Congratulations on the win! Very deserving. Fastenal carries M4 threaded rod for $1.20 / meter. Haven't checked the online shipping costs. But there are a bunch of stores right in your area, I_bike.
Esmagamus says: Jun 5, 2008. 4:05 PM
You know, there's M4 threaded stock. You just have to buy a meter of it and cut in whatever length you need.
handyScrapper in reply to EsmagamusJun 6, 2008. 7:54 AM
I was thinking the same exact thing.
merseyless in reply to handyScrapperJun 6, 2008. 10:19 PM
dito
I_bike (author) in reply to merseylessJun 10, 2008. 1:45 PM
I was pretty sure some store would have some, but none of the hardware stores I checked did. If I decide to build more of them, I'll probably buy some online to save me the trouble of cutting bolts.
Esmagamus in reply to I_bikeJun 10, 2008. 2:28 PM
Damn! I can find them in any hardware store around, no matter how small. As in Portugal many houses are made of stone, steel anchor bolts are very frequent and threaded stock is very pratical to use with them, as you can use one nut to open the anchor, cut the threaded stock and use another nut to hold whatever needed to the remaining part of the stock.
inscrewtabunny says: Jun 6, 2008. 3:16 AM
I've always wanted to hook up a stationary bike to my house, as a way of exercising and going green. Any suggestions?
I_bike (author) in reply to inscrewtabunnyJun 10, 2008. 1:56 PM
You could attach the friction wheel to a generator, but a more efficient way of doing this would be to attach a generator to the axle of the bike or the trainer on one of the rollers. Here's a good instructable about this energy bike
Talkscience says: Jun 9, 2008. 7:28 AM
LOVE this idea. I have found a drill-powered blender online that I am planning on buying in order to make one of these - google "portable drill blender" to find it. I'll try to let you know how I get on!
krode says: Jun 2, 2008. 9:06 PM
Excellent, perpetual energy! You power the blender to make a smoothie, and the smoothie powers you to pedal the bike...
scook in reply to krodeJun 7, 2008. 4:23 PM
what about the energy it takes to grow the fruit??
Austringer in reply to scookJun 7, 2008. 8:00 PM
Yeah, it's not like that stuff grows on trees.
LinuxH4x0r says: May 31, 2008. 8:24 PM
Nice, but it looks hard to use
I_bike (author) in reply to LinuxH4x0rJun 1, 2008. 10:24 AM
It isn't actually that much more difficult than using a regular blender, just add the ingredients and blend. And the nice thing is, you can take it anywhere.
Bartboy in reply to I_bikeJun 3, 2008. 3:51 PM
yes, but I suggest if you aren't in the city on flat roads, taping the blender lid on
I_bike (author) in reply to BartboyJun 3, 2008. 6:50 PM
Thanks for the concern, but that's why I chose this blender. Not only does the blender jar lock onto the base, but the lid locks onto the blender jar, thus ensuring that the smoothie can't escape.
Bartboy in reply to I_bikeJun 3, 2008. 7:38 PM
smart!, How much does this blender cost?
I_bike (author) in reply to BartboyJun 4, 2008. 3:11 PM
It costs $16.99 from target. Heres the link: Personal Blender
Bartboy in reply to I_bikeJun 4, 2008. 6:15 PM
O Canada, Target does not Exist!, and sears called it some other thing.
Kathybear in reply to BartboyJun 5, 2008. 3:25 PM
Ah, the internets - Tar jay is on line....
Bartboy in reply to KathybearJun 7, 2008. 1:06 PM
Shiping $$$
skeptikool says: Jun 7, 2008. 6:43 AM
Would there be too much involved in shortening the motor housing to, say, half or less its height? The lowered unit would seem to reduce potential, dismounting problems.
Labot2001 says: Jun 6, 2008. 5:30 PM
Congrats on the win! This is now on my to-do list! 4/5 stars and Fav'd!
firegardeneve says: Jun 6, 2008. 3:29 PM
i saw one of these recently at a music/art festival in Santa Barbara, CA called Lightning in a Bottle. The juice stall people didn't seem to have any problem using it and making a smoothie hardly seemed to take any time. Very cool.
skeptikool says: Jun 6, 2008. 10:11 AM
I love it but fear, in my first dismounting, that I would forget the added height and spread my smoothie all over the road. I like the idea of, particularly on long trips, being able to make "energy" drinks from fresh produce one would buy along the way. I could live with the pulp.
dpocius says: Jun 5, 2008. 2:40 PM
Great for margaritas, as long as you end up at your destination about the time the margarita is ready. This gives me an idea: klooge a universal PTO (power take-off) to my elliptical trainer to power any number of small mechanical devices. A short flexible shaft would ease hookup to stuff that would be difficult to mount directly to the trainer; attachments can be mounted to a separate base alongside the trainer. This could be the nucleus of a contest, I suppose. Come up with the coolest and/or most useful device to be human-powered from a bicycle or such, either stationary or mobile.
Full Frontal Graphic in reply to dpociusJun 5, 2008. 10:21 PM
At my high school in the 70's we had an electric hand-fed chandler and price printing press that we powered with a stationary bike. In my history class.
dpocius in reply to Full Frontal GraphicJun 6, 2008. 7:21 AM
Folks, we have a real contender here!
Skor459 says: Jun 5, 2008. 11:49 PM
Using basic stoichiometry(which I will be happy to be done with after this since I just had my chem final) I calculated that you'd need about 62 grams of NH4NO3 to cool water 20 degrees(let's say 70 on a summer day to 50, the typical vegetable fridge temp). I feel this comment has no point and I just seem like something of a smart ass. This is a very cool instructable though, and I'd like to make a series of attatchments for the friction, like maybe a fan for cooling, and perhaps a small motor to generate electricity to charge things. I've seen other tutorials for making bike generators, but this is the most versatile design by far.
1up says: Jun 5, 2008. 4:26 PM
"2) Attempt to build a mini-refrigerator for the back of my bike, but this will be difficult." I have a solution. Get one of those USB Mini-fridges. Attach that blender motor the same way you attached the blender (You saved that motor, didn't you?). Use a regulator to bring the voltage from the motor down to 5v, and there you go!
Eromanga in reply to 1upJun 5, 2008. 10:06 PM
And you've got a lot of moving air to cool the warm side of the Peltier module. Could work quite well (the power you aren't using to power a fan to take the warm air away can be used entirely for the cooling).
the_burrito_master says: Jun 5, 2008. 7:25 PM
ha ha ha thats what I would say if I saw that on the road. nice I like shakes ....and some times smoothies. convenient though.
Kathybear says: Jun 5, 2008. 3:25 PM
Could you put a container for some sort of chemical coolant in the blender base, in something that could be drained out and replaced when no longer efficient? Not that I could do something like that, but I can see how it might be done....
ANTIOQUIA says: Jun 5, 2008. 2:31 PM
Extremely stoked that you posted this Instructable. All the bike blender stuff I've found on the webernet has been for electricity generation to power a bike-mounted blender. I prefer this direct mechanical version.... The Friction Wheel - damn why didn't we think of that!! We'll be building one soon with the help of your instructable, i_bike, so we'll be sure to post up some images, any modifications, style additions, etc... Peace & pedals, ~Maddy & Antioquia band www.antioquia-band.net
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