Introduction: How to Create Earrings Using Blown Electric Fuse

Picture of How to Create Earrings Using Blown Electric Fuse

UPDATE May 4, 2014: For those who were looking for a helix inside the fuse, please check last step :)

Dear Makers,

Due to a recent electricity voltage fluctuations in my locality because of a major line upgrade, the fuse in my spike board blown 2-3 times. It was frustrating so I bought around 4 spare fuses, along with 3 blown which I already have. Having seen so many fuses together, I started to think about what could be done with these little things.

You know I always liked the way fuse looks like a small vessel, very much like a vessel with secret potion or treasure map as seen in the fantasy movies. It also reminded me of vessel pendant.

Since they are small and very few I decided to make some jewelry, but the problem was how. I thought of a pendant first but then it was too basic, then I thought of earrings and there my idea bulb lit :).

This tutorial has so many learnings, which I will share as I show you how to create earrings using blown electric fuse.

And you know what , once I made the first pair of these earrings, I began to think that I have seen something similar somewhere. This is the time where my movies quotient helped me and I figured out that I have seen this in a movie The Rock , it was a VX nerve gas container (See 4th picture above).

I also searched internet and found that many ideas of reusing electrical scrap in jewelry already exists but thankfully this design was not present :)

And as always the best thing about How to create earrings using blown electric fuse is that it is very easy to make. Isn't it awesome :)

Step 1: What Will You Need to Make Earrings Using Blown Electric Fuse

Picture of What Will You Need to Make Earrings Using Blown Electric Fuse

Honestly, other than the fuse, everything is part of your imagination, so feel free to experiment:)

  1. 2 Blown or Working Fuses in case you don't have blown. Please don't try to introduce a short-circuit in your computer spike board to get blown fuses LOL.
  2. 2 earring findings
  3. 2 jump rings
  4. Few glass seed beads
  5. A cotton ear swab.
  6. A flat nose plier
  7. A cigarette lighter.
  8. E6000 or similar glue (Thank you instructables for this prize)

Step 2: Removing the End Caps of Electric Fuse

Picture of Removing the End Caps of Electric Fuse

WARNING: Wear safety goggles for this step, it is extremely important. You don't want glass pieces to get inside your eyes.

In order to make earrings using electric fuse, we need to carefully remove one of the end caps of the fuse without hurting ourselves and the fuse structure. I did not know this but thankfully I got my answer on instructables here. This is how you will remove end-cap from the electric fuse body:

  1. Wear your safety goggles.
  2. Hold fuse from one end.
  3. Heat the other end-cap for 10-15 secs using lighter evenly by rotating the fuse. This will melt the glue inside.
  4. Carefully hold the heated end using flat nose plier (you can also use a thick cloth).
  5. Keep your grip tight on the other end and try to gently move the heated end-cap using the plier. NOTE: if the metal is heated properly, the end-cap will be separated easily, but in case it does not, do not force or put pressure on end-cap, the glass might break and the end cap will be scratched. Instead reheat for few more seconds.
  6. If the cap moves, pull the cap out.
  7. Using the flat nose plier, try to remove the blown wire by pulling it. NOTE: In case you can not remove the wire, then remove the other end too and glue it later.

So now you have an empty vessel :). Before we fill this vessel, lets see how to attach earring finding to the end-cap.

Step 3: How to Attach the Finding to the End-cap

Picture of How to Attach the Finding to the End-cap

To attach the findings, do as follows:

  1. Insert the finding inside jump ring.
  2. Apply a thin layer of E6000 on the base (where the ends touch) of jump ring.
  3. Apply a thin layer of E6000 on the cap.
  4. Wait for 2 minutes and then attach the jump ring & end-cap.
  5. Leave the arrangement for 15-20 minutes.

NOTE: I have included instructions from E6000 pack, just in case you don't have.

Before I jump to next step, I want to tell you reasons behind using E6000 and also other possible approaches.

Punch a hole on end-cap and make a wire loop for findings: In this approach you have to make a hole in the end-cap so that a wire can be inserted from inside to make a wire loop over the cap. This loop will then connect to findings.

I have tried this approach and decided not to go further with it because:

  1. The end caps are delicate and when applied pressure, it may gets crushed.
  2. It was not possible to make a neat wire loop without scratching the end-cap a lot.

Solder a jump-ring & findings: Now this sounds like perfect idea but I am really not good at clean soldering, if you want, you can try this approach.

E6000 came to my rescue and it worked very well.

IMPORTANT: Don't hang or wear earrings at least for 24 hours, this is the recommended cure time for E6000

Lets fill the vessel.

Step 4: Filling the Fuse With Beads

Picture of Filling the Fuse With Beads

If you see dirt inside the glass, then use the wet cotton swab to clean the glass from inside.

In your fuse vessel , fill as much as possible glass beads. Shake them as you fIlL to make space for more.

One the vessel if filled, glue the end cap with finding as per instructions of E6000. Clean the glass from outside using a soft cloth.

Allow the arrangement to dry for 24 hours before you start using it.

So..what do you think of the design :D . Awesome :)?

Step 5: Some Experiment With Beads Inside Electric Fuse

Picture of Some Experiment With Beads Inside Electric Fuse

I have got lot of glass beads of different colors and types. I tried a few solid color beads just to see how they look. I hope this can help you choose the type of bead as per your likings :D.

UPDATE May 04, 2014: For those who were looking for a helix inside the fuse, I finally managed to get one inside . Unfortunately the tiniest seed bead I got was black, I wish I had those transparent ones. Please see the collage above for instructions.

Thank you so much for taking time to read my ible. I hope you have enjoyed reading it. Should you have questions and feedback, please share in the comments below. Also please share using 'I made it' button in case you to give it a try.

If you like it please share and vote for it :)

You are awesome :)

Stay tuned.

Comments

kathynv (author)2016-05-25

Thanks for posting this wonderful instructable, as well as the necklace one it's paired with. You can find these fuses for very short money by going to a car parts store, or going to ebay and getting fuses for an auto that no longer uses them. As for me, I dug around in the garage, the perfect solution for someone who has older relatives who never throw things away. (asking your Dad or Grandpa sounds terrible but often yields good results)

Teeny-weenyseed beads are often found online, especially at places that specialize in antique seed beads. However, I have found that 15/0 seed beads always serve my needs, and thye come ina very wide variety of colors. For the smallest seedbeads currently made, try some 15/0 Hex Delica beads, which wouls make mice cry if they had to bead with them, that's how tiny they are. For small quantities in many colors www.fusionbeads.com. A small packet, which is more than I will use in a lifetime, starts at $4.10. If you don't want to deal with something quite that small, a 15/0 Delica is about the size of a grain of sugar, if I remember correctly.

Hope this helps in some small way, and thank you again for your wonderful postings.

ufails (author)2016-02-15

Have you tried maybe finding a wooden dowel that fits the end cap? If you insert that and then tap a nail into it, that might be able to make the hole without crumpling the etal casing! Either that, or drilling a 1/16" bit into the dowel through the cap.
Great instructable, I can't wait to try it!

Tarun Upadhyaya (author)ufails2016-02-27

That's a good Idea to try. Thanks :)

satoko68 (author)2015-03-22

I'm envisioning a gorgeous necklace design incorporating these fuses.....even a gorgeous hanging lamp shade, although you'd likely need thousands of these. Love your ideas! :-)

Tarun Upadhyaya (author)satoko682015-03-24

You my friend have sparked several ideas for necklace and lamps. Thank you for your appreciation

Cool Boots (author)2015-03-17

I really want to do this

Cool Boots (author)2015-03-17

I love this

Doddity made it! (author)2014-11-20

Not a bad 1st attempt. Sanded off some of the covering to reveal the brass below, and soldered a jump ring on top rather than glue it. Can't wait till something blows out so I can have another go!

Tarun Upadhyaya (author)Doddity2014-11-20

I wish I can solder so neatly like you did. Amazing job done here. Thanks for sharing.

mhosiasson made it! (author)2014-07-27

So I made my own... with a twist!

Fuse and earpiece metal is conductive, so why not get the earring to light up?

Heres what I came up with:

BytePilot (author)mhosiasson2014-10-30

Beat me to it by 3 months...

Oh that is very good work. Well done!

Superb :). Try attaching a bigger finding so that you can hide the battery behind ear. Just a wild thought. Great work And thank you for sharing.

sunshiine (author)2014-06-10

Awesome!

Thank you so much sunshiine :). I thought you had already seen this.

faiza007 (author)2014-06-07

congratulations again tarun.! :D

Tarun Upadhyaya (author)faiza0072014-06-07

Thanks Faiza :), keeping fingers crossed :)

shazni (author)2014-06-03

Congratulations :-) enjoy your prize

Tarun Upadhyaya (author)shazni2014-06-03

Thanks Shazni :) I was really hoping for mini drill press. Anyways "कभी किसी को मुकाम्मल जहाँ नहीं मिलता". :)

Congratulations to you too :)

shazni (author)Tarun Upadhyaya2014-06-04

Thanks.. :-) you, me and so many were hoping for the drill! Lol unfortunately for us competition was tough. Loads of good entries. Hopefully they keep on giving these drills so we could try till we win!

Tarun Upadhyaya (author)shazni2014-06-04

You are right Shazni :). When I looked at the pliers and what can be done with those , I became happy :)

deba168 (author)2014-06-04

congrats...

Tarun Upadhyaya (author)deba1682014-06-04

Thank you :)

bricobart (author)2014-06-03

Congrats friend, anyway! I know you were hoping to end up higher and I feel you really deserved that. But, as always the road trip is much more important than the final destination. You got a lot of support, no-one can take that back from you!

Dear Friend, thank you so much for such beautiful and motivating words. It means a lot to me :). I am so glad to know that you think like this :)

faiza007 (author)2014-06-03

congratulations tarun..! :D i wonder how those looper pliers work.

Tarun Upadhyaya (author)faiza0072014-06-03

Thank you so much Faiza :). Even I don't exactly know, just made few guesses looking at the link, seems quite useful though :).

lonesoulsurfer (author)2014-06-03

Hey Tarun - Well done mate!. I've got my fingers crossed for you : )

Thank you so much mate :)

spunk (author)2014-06-01

Congratulations to you as well!

The tiny helix is stunning!

Tarun Upadhyaya (author)spunk2014-06-01

Thank you so much :), the helix came out surprisingly well :)

faiza007 (author)2014-05-31

congratulations tarun :D
I knew these fuse earrings would make to the finals..your ideas are so unique :)
any idea for a substitute for e6000 super glue?

Tarun Upadhyaya (author)faiza0072014-05-31

Thank you so much Faiza, it means a lot to me :).

Instead of E6000, best option would be soldering. Try using Araldite too.

emilyvanleemput (author)2014-05-30

Congratulations on being a finalist Tarun!!

Thank you so much Emily :), Congratulations to you too :)

bricobart (author)2014-05-30

Congrats to you my friend, you are where you deserved a thousand times to be: on the launching pad of the winners! I think I'm almost happier for you than for myself ;)

That means a lot to me my friend, thank you so much :). I am happier for your too :)

shazni (author)2014-05-30

Congrats! You made it :-) I'm thrilled to bits that I made it too to the jewelry contest finalust

Tarun Upadhyaya (author)shazni2014-05-30

Yayyyy...we made it to the Finals :). Congratulations!!

Bhawya (author)2014-05-30

Congrats :)

Tarun Upadhyaya (author)Bhawya2014-05-30

Thank you so much Bhawya :), very happy about it :)

craftclarity (author)2014-05-22

Tarun, your endless creativity never ceases to inspire. Thank you.

You are most welcome :)

Thank you so much :). These words means a lot and I will try my best to continue so.

power made it! (author)2014-05-06

bought myself a few of these fuse but decided to turn them into glow keychains rather than earrings (mainly cuz I don't wear them and I have no one to give to)

this thing is wonderful yo~

ediamond1 (author)power2014-05-22

That's what I had in mind for this. Looks really cool. Great job!

Tarun Upadhyaya (author)power2014-05-06

Excellent!!! Thank you so much for sharing.

MzMarE (author)2014-05-15

Great idea, thanks for posting

Tarun Upadhyaya (author)MzMarE2014-05-15

You are welcome :). I am glad that you liked it :)

Master97865 (author)2014-05-14

This is like the necklace in which Uriel kept Anna's grace in supernatural. I love it!

Oh yes... only after you mentioned I checked and it does look very similar. I wish I could put some fumes inside it to make it look like an angel's grace :).

Thank you so much :)

kibukun (author)2014-05-07

Is it just me? Because the green ones remind me of the ooz canisters from the Ninja Turtles II movie.

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Bio: An artist by birth, a software architect by choice, a lamp maker by passion, a learner forever. Featured Author here:)
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