This knife is perfect for carving the shrink cup in my last instructable
Step 1: Tools needed
You need a hammer, a saw, a file, a vice, an ax and a knife.
I also use a froe and a metal ruler that is nice to have but you can do with out them.
If you don't have a froe use a big knife or a ax to split the wood.
And as a substituted for a metal ruler use the backside of a saw.
Step 2: The knifeblade
The blades are slim, making them ideal for any kind of carving.
Step 3: The wood for the handle
Other suitable wood for this ; Birch, Red Alder, Linden, Apple, Pear
Red Alder can even be used when dry, but the others need to be green.
Step 4: Prepering the knifeblade
I use a hand file to do the job. But if you have a bench grinder you can use that. Just watch your fingers and that the blade don't get to hot.
Also cut the tang into length, it needs to be 5-6cm long. When you have cut the tang file the end so it is flat.
Step 5: Prepering the wood
Now fine shape the end that you plan to hammer the blade into. When the blade first sits into the wood it is very hard to work that area without damaging the blade and the edge of the carving knife.
Step 6: Hammer the blade into the handle
First clamp the blade very tight in the vice. Use soft jaws made from rubber, copper or other soft metals so you don't damage the blade.
Now place the handle on top of the tang, and with firm and controlled strokes drive the tang into the handle. All the time you need to be sure that the tang gos straight into the handle. To start with, when the tang's not to long into the handle you are able to correct the angle. But then it gets in deeper it is stuck. If the blade gets in wrong there are noting else to do than split the handle, remove it and start all over.
When the tang are all gone into the handle this step is over. The blade now sits firm in the handle and you will not be able for remove it again without breaking the handle.
Step 7: Designing the handle
When you design a handle you need to think of it as a fish. The fish have 3 parts, the head, the stomach and the tail.
1: start by dividing your handle into 3 parts.
2: Now draw a fish in it.
3: Can you see the handle inside the fish?
4: Continue until you have converted your drawing of a fish into a handle.
5; draw the handle from the side and from the top.
6: glue the drawing onto the handle.
Step 8: Shaping the handle
Now start cutting away the wood outside the drawing. If your skilled enough you can start with an ax to do the rough shaping, and then using the knife for the final carving.
When your have cut all the way to the line of your drawing start to round the edges. When your cutting away, specially when rounding the edges you still have to think about a fish. The handle needs to be round and smooth like a small trout in the water.
Here is a film showing how to shape the handle with the ax. Sorry about the camera angle, maybe I need a tripod :-)
Step 9: The finished knife
But no mater if you want to sand or not, you leave the handle to dry 1-2 weeks. Don't leave it in the sun or in a very dry or hot place that can make it crack.
When the handle is dry, sanded or not, apply oil. I use linseed oil or danish oil depending on have fast I want to finish the knife. If I use danish oil the knife will be usable in a day, with the linseed oil it has to dry for 2-3 weeks. But I like to use linseed oil because it is a natural product without any adjectives, so it is more safe for me and the environment.
Step 10: Oiling the handle
Step 11: Bark for the Sheath
Step 12: Making the sheath
Then cut 2-3 thin strips of bark, cut them 3-5mm width. Trim the strips from lose moss and lose outer bark.
Bend the wide strip of bark and weave the thin strips around it. Continue until there's no more room and cut the end.
Here is a film showing how I weave the sheath.
Step 13: The finished knifes.
Now you can enjoy your carving knifes, and they will be your faithful companions for many years.
I hope you enjoyed reading this instructable just as much as I enjoyed writing it.