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How to make DIY Bike Panniers

Step 5Hooks

Hooks
Place your hooks on the top of your rack approximately where you would like them to live. Measure this distance and check if this will fit on your bag - centered.

I used double sided tape to quickly mock up where my hooks would be placed and make sure my bag would fit properly. Fit was important for me as my seat slings over my rear rack.

Once you've found where you want to place hooks on your bag, slide your back plate in your bag where you would like it to stay. Then mark and cut through your bag material.

For Nylon (and probably other synthetics)
Ladies and gentlemen, start your soldering irons. Cutting the hole with heat is highly recommended to fuse the material together such that it doesn't unravel. It also melts a little bit of plastic (or burns wood) on the backplate to mark where you'll need to drill.

For Natural Fabrics
Cut with a knife of scissors. It's likely a good idea to get some grommets to hold the edges together and keep it from unraveling.


If you don't have the inner pocket - you'll want to add more support. You don't need extra hooks, but add a couple bolts to give extra holding ability. Perhaps one right in between the hooks and one near the bottom of the bag.

The reason for this is that if the backplate is stored in an inner pocket, it's technically resting against the top of this pocket (and perhaps the zipper). If there's nothing to push against it in the main part of your bag, you won't be able to mount your bag without it sliding off.
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3 comments
Apr 12, 2012. 9:48 AMxenobiologista says:
Later when you take the bag off the bike and carry it around, don't the hooks poke into your body?
May 13, 2009. 10:08 PMleander37 says:
I think the mirror hook is better because it does not have a tapered profile and it has 2 holes for more secure fastening (though I guess one hole might do the trick, and be lighter at that).
Aug 28, 2008. 6:56 PMnhaberman says:
I found some fantastic hooks from Ikea (named Blecka, meaning "pannier hooks" in Finnish, I think) that work perfectly, and are easy to come by: http://www.ikea.com/us/en/catalog/products/40031373

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I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42 By profession - I am an energy engineer. I count electrons p...
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