How to make Spartan Armor from cardboard by Cpt. Caleb
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"No retreat, no surrender. That is Spartan law. And by Spartan law, we will stand and fight & and die. A new age has begun: an age of freedom! And all will know that 300 Spartans gave their last breath to defend it!"


Alright, So this past haloween I was crazy about the movie 300 and decided that I was going to be a spartan, so I built this great armor our of cardboard boxes I had lying around.
it turned out great and was a big hit!
i did it for pretty cheap, and my costume was very authentic looking,

So basically I will tell all of you out there how I did it, and what I used, so you to can be the hard, strong warrior that is a spartan
 
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Step 1: Materials

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You will need:

PART I; Cardboard construction:

-Cardboard (doesn't really matter how thick, I ended up using a couple different thickness because it's all I had) 3-5 larger boxes should do.

-Hot glue gun and glue

-A box cutter or razor blade, cutting tool, etc.

PART II; strengthening, and Finishing

-Fiberglass sheets/matting

-Fiberglass Resin with hardener, Syrupy stuff.

-Bondo or another type of filler with hardener.

-Sandpaper I used 100, 350, and 600 grits.(I used what I could find, you need a heavily abrasive, a medium, and a fine sander.)

- Spray paint: a black or gray base-coat , a Black Lacquer (optional), a Gold, a Bronze and a copper.1 can of each is fine, and maybe two or three of clear

-plenty of patience and time.

Johnny Topside says: Feb 5, 2011. 8:30 AM
Hey man I just wanted to let you know I did the spartan training and I got my 6 pack.
lacrosseboy459 says: Oct 23, 2010. 2:09 PM
can this project be done without fiberglass?
Cpt. Caleb (author) says: Oct 26, 2010. 10:54 PM
you could probably get the finish and texture with a papermache finish, it just takes much longer, I originally started out using just papermache but I wasn't getting the results I wanted so I read all I could on Fiberglassing and jumped in, my first time using and I feel like a pro now.
WayfinderAli says: Oct 8, 2010. 2:47 PM
what about your cloak? how did you make it? more specifically, how does the fabric attach to the leather? how does the leather go around the body and attach?
Cpt. Caleb (author) says: Oct 20, 2010. 8:38 AM
I ran out of time, so when it came to that I took two belts and fastened them together, wraping so they crossed on my chest, then simply took that unaltered fabric and wrapped over, saftey-pinning underneath. I know it's not pretty but I was out of time.
prodo123 says: Oct 23, 2010. 12:30 PM
No shield? aww.
manny1980 says: Oct 19, 2010. 5:04 PM
haha.... you need to gain some muscle mass dude, but thanks for the costume idea.
Johnny Topside says: Sep 10, 2010. 3:46 PM
SPARTA is awesome. I am working on my armor and 6 pack. I wil post pictures once Im done
Cpt. Caleb (author) says: Sep 26, 2010. 9:29 PM
Alright! way to go, good luck!
maxiemobile says: Jun 9, 2009. 6:46 AM
YOU SHOULD OF MADE HALO MASTER CHIEF SPARTAN ARMOR, THIS ONE NOT AS GOOD
Cpt. Caleb (author) says: Jan 1, 2010. 11:14 PM
Sorry man, but I believe the Original Spartans are the ones who should be honored first. But I plan on making Halo Armor someday
darknessfalls says: Sep 17, 2010. 9:05 PM
plus this is better than halo
kruford says: Dec 14, 2009. 10:40 PM
How can find a paint for the helmet?
Cpt. Caleb (author) says: Jan 1, 2010. 11:11 PM
I just picked up some gold. and brass  and a little bronze Rustoleum from a home depot or lowes
Lt. Duct Tape says: Dec 25, 2009. 3:04 AM
Just what I was looking for! And now to write an 'ible on the "airbrushed abs" technique as shown in "Meet the Spartans"
evil super-uber destruc-o-ray of death says: Oct 25, 2009. 10:37 AM
this is as cool as master chief. im gonna be a spartan to
JordanNelson91 says: Oct 11, 2009. 4:00 PM
You suck Cale this project is bunk and was amazing when you showed up on campus dressed as a Spartan. 5/5 my friend 5/5.
Mighty930 says: Sep 25, 2009. 8:09 PM
Can you please give me the link you used to get the helmet stencil becasue i would like to make a costume for this year.
camocam says: Aug 30, 2009. 11:14 AM
did u make the pants or did u buy them or what?
dcm069 says: Aug 25, 2009. 8:44 PM
Light in the loafers LOL. Indeed! +1
RavingMadStudios says: Aug 5, 2009. 2:15 PM
The costume looks great, but you forgot to paint cheesy fake abs on yourself like they did for the movie... ;-)
huyhuyhuytae says: Jun 22, 2009. 10:58 AM
THIS IS SPARTA lol thx for putting this im gonna try doing this and im gonna put the hair thingy like the one from leonidas
60829 says: May 12, 2009. 3:53 PM
I hope u wear underware.
Applejacks says: Feb 27, 2009. 10:02 PM
Out of curiosity, how much do you leg press?
The Jamalam says: Jan 24, 2009. 2:18 AM
the arms are called vambraces, and the legs are called greaves.
GorillazMiko says: Aug 16, 2008. 8:39 PM
THIS
IS
SPARTA!!!


GorillazMiko says: Aug 16, 2008. 8:39 PM
+5/5 stars.
killerjackalope says: Aug 12, 2008. 1:53 AM
I did this last Halloween, with a couple of friends, when we arrived at the party my friend answered the door to three scantily clad men, the look on her face was priceless... One issue the costumes have is that people will be tempted to play with the nipples...
Cpt. Caleb (author) says: Aug 14, 2008. 10:26 PM
See that's why the spartans carried the weapons with them even while just in town, nipple protection.
killerjackalope says: Aug 15, 2008. 3:59 AM
Be sure to keep them pesky civilians at spears length, well the males ones anyway... One issue I found was that you never remember exactly how you tied your pants garb together...
bytowneboy says: Aug 12, 2008. 9:37 AM
Good job, looks great.
Cpt. Caleb (author) says: Aug 14, 2008. 10:24 PM
thanks a bunch, very rewarding project
dredawg says: Aug 12, 2008. 6:09 AM
a little light in the loafers methinks
bytowneboy says: Aug 12, 2008. 9:34 AM
What, exactly, does that mean?
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