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How to make Spartan Armor from cardboard

How to make Spartan Armor from cardboard
"No retreat, no surrender. That is Spartan law. And by Spartan law, we will stand and fight & and die. A new age has begun: an age of freedom! And all will know that 300 Spartans gave their last breath to defend it!"


Alright, So this past haloween I was crazy about the movie 300 and decided that I was going to be a spartan, so I built this great armor our of cardboard boxes I had lying around.
it turned out great and was a big hit!
i did it for pretty cheap, and my costume was very authentic looking,

So basically I will tell all of you out there how I did it, and what I used, so you to can be the hard, strong warrior that is a spartan
 
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Step 1Materials

Materials
You will need:

PART I; Cardboard construction:

-Cardboard (doesn't really matter how thick, I ended up using a couple different thickness because it's all I had) 3-5 larger boxes should do.

-Hot glue gun and glue

-A box cutter or razor blade, cutting tool, etc.

PART II; strengthening, and Finishing

-Fiberglass sheets/matting

-Fiberglass Resin with hardener, Syrupy stuff.

-Bondo or another type of filler with hardener.

-Sandpaper I used 100, 350, and 600 grits.(I used what I could find, you need a heavily abrasive, a medium, and a fine sander.)

- Spray paint: a black or gray base-coat , a Black Lacquer (optional), a Gold, a Bronze and a copper.1 can of each is fine, and maybe two or three of clear

-plenty of patience and time.

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34 comments
Feb 5, 2011. 8:30 AMJohnny Topside says:
Hey man I just wanted to let you know I did the spartan training and I got my 6 pack.
Oct 23, 2010. 2:09 PMlacrosseboy459 says:
can this project be done without fiberglass?
Oct 8, 2010. 2:47 PMWayfinderAli says:
what about your cloak? how did you make it? more specifically, how does the fabric attach to the leather? how does the leather go around the body and attach?
Oct 23, 2010. 12:30 PMprodo123 says:
No shield? aww.
Oct 19, 2010. 5:04 PMmanny1980 says:
haha.... you need to gain some muscle mass dude, but thanks for the costume idea.
Sep 10, 2010. 3:46 PMJohnny Topside says:
SPARTA is awesome. I am working on my armor and 6 pack. I wil post pictures once Im done
Jun 9, 2009. 6:46 AMmaxiemobile says:
YOU SHOULD OF MADE HALO MASTER CHIEF SPARTAN ARMOR, THIS ONE NOT AS GOOD
Sep 17, 2010. 9:05 PMdarknessfalls says:
plus this is better than halo
Dec 14, 2009. 10:40 PMkruford says:
How can find a paint for the helmet?
Dec 25, 2009. 3:04 AMLt. Duct Tape says:
Just what I was looking for! And now to write an 'ible on the "airbrushed abs" technique as shown in "Meet the Spartans"
Oct 25, 2009. 10:37 AMevil super-uber destruc-o-ray of death says:
this is as cool as master chief. im gonna be a spartan to
Oct 11, 2009. 4:00 PMJordanNelson91 says:
You suck Cale this project is bunk and was amazing when you showed up on campus dressed as a Spartan. 5/5 my friend 5/5.
Sep 25, 2009. 8:09 PMMighty930 says:
Can you please give me the link you used to get the helmet stencil becasue i would like to make a costume for this year.
Aug 30, 2009. 11:14 AMcamocam says:
did u make the pants or did u buy them or what?
Aug 25, 2009. 8:44 PMdcm069 says:
Light in the loafers LOL. Indeed! +1
Aug 5, 2009. 2:15 PMRavingMadStudios says:
The costume looks great, but you forgot to paint cheesy fake abs on yourself like they did for the movie... ;-)
Jun 22, 2009. 10:58 AMhuyhuyhuytae says:
THIS IS SPARTA lol thx for putting this im gonna try doing this and im gonna put the hair thingy like the one from leonidas
May 12, 2009. 3:53 PM60829 says:
I hope u wear underware.
Feb 27, 2009. 10:02 PMApplejacks says:
Out of curiosity, how much do you leg press?
Jan 24, 2009. 2:18 AMThe Jamalam says:
the arms are called vambraces, and the legs are called greaves.
Aug 16, 2008. 8:39 PMGorillazMiko says:
THIS
IS
SPARTA!!!


Aug 16, 2008. 8:39 PMGorillazMiko says:
+5/5 stars.
Aug 12, 2008. 1:53 AMkillerjackalope says:
I did this last Halloween, with a couple of friends, when we arrived at the party my friend answered the door to three scantily clad men, the look on her face was priceless... One issue the costumes have is that people will be tempted to play with the nipples...
Aug 15, 2008. 3:59 AMkillerjackalope says:
Be sure to keep them pesky civilians at spears length, well the males ones anyway... One issue I found was that you never remember exactly how you tied your pants garb together...
Aug 12, 2008. 9:37 AMbytowneboy says:
Good job, looks great.
Aug 12, 2008. 6:09 AMdredawg says:
a little light in the loafers methinks
Aug 12, 2008. 9:34 AMbytowneboy says:
What, exactly, does that mean?

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Author:Cpt. Caleb(Caleb Salmon)
Hey, I'm Caleb I'm a Die-hard DIY-er and I love the spirt of instructables. We can make the world however we like, and we can do it from scratch. Lets get out there and re-use, re-think, modify, hack...
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