How to make a Cargo Kilt

How to make a Cargo Kilt

 
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Step 1Step 1: Measurements

Step 1: Measurements
First you will need to make a couple measurements to calculate the amount of fabric you need. Make sure you write these down as you will also need them when we start pleating the kilt. Make sure you are using a fabric tailors tape, not a metal carpenters tape.
The only 2 measurements you will need are waist and knee length.

First is your waist measurement (measurement A in the picture). Don't use your pants size, kilts are worn much higher on the waist so measure around at your bellybutton, with the tape measure as parallel to the floor as possible. (This number will be divided by three and used extensively throughout this instrustable so if you want to round your numbers up to make the math easy go ahead. The difference can be covered by the front and under aprons.)
(Note: If your hip measurement is larger than your waist measurement then use your hip measurement. The belt will bring in the waist, or if you know how, go ahead and taper in the waist while pleating.)

Next is to measure your knee length (Measurement B in the picture). Kilts should go down to your kneecaps, ending right about the middle of your kneecaps. The best way to measure this is to kneel on the floor and measure from your waist line, at your bellybutton, down to the floor.

Record these measurements
Waist:
1/3rd Waist:
Length:

For example: my measurements are
Waist: 45 Inches
1/3rd Waist: 15 inches
Length: 24 inches

Now a few definitions:
Front Apron: The non pleated front of the kilt that shows when you wear the kilt.
Pleated Length: The heavily pleated length that comprises the back of the kilt.
Under Apron: The non pleated portion that wraps underneath the front apron when you wear the kilt.
Waist Band: The very top, unpleated portion that runs the length of the kilt.
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98 comments
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Feb 3, 2012. 4:32 PMfaeriegrove says:
You all made this sound so easy and since I have a lot of sewing experience, it seemed do-able. It was looking great right up until the trying on part, only to find that there was not enough overlap of the apron part. The finished waist measurement is spot on, and I thought I was following all steps correctly, but now I will have to add about a 6-8 inch panel to the under apron for adequate "coverage". Where do you suppose I went wrong? Too many pleats? It does seem a bit narrow overall. Thanks for your help!
Feb 7, 2012. 4:44 PMfaeriegrove says:
thank you for the reply Mike!
Waist 31, so 1/3 is 10.3, so I "should" have 10 pleats, but there are only 9...
which would seem like that would make the kilt extra roomy, not less!

I did add the 6 inch panel to the under apron/waistband, so the waist is a bit, loose, and through the hips a bit tight.

Overall, it turned out fine and my son LOVES it! (he wore it to his high school Winter Formal dance!)

Thank you very much for the instructions. Is there a way to download them? (When I clicked on download PDF, nothing happened.)
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Jan 2, 2012. 11:27 PMWReynolds111 says:
im finaly getting in to making one.... and now there making it to where i cant view every photo.... this sucks... cause i needed those photos to help with knowing how to make it... i got 5 yards of fabric... im useing duck cloth... (dark blue) found at joanns in there Dectorative cloth area... for houses..... is there any way i can get this set of instructions emailed to me in a PDF... or something cause it wont let me download them... my email is reynolds_william111@live.com
Jul 20, 2011. 8:14 PMIridium7 says:
Is there any way to weigh down the Kilt so it won't flutter in the wind?
Dec 28, 2011. 4:18 AMrwintersgill says:
its not really neccissary because it falls down easly but i use a big saftey pin on mine because i can use it for quick repairs if neccissary
Aug 18, 2011. 8:16 AMLeeshmonster says:
You could also purchase a kilt pin. It's a heavy pewter pin (most of the ones I've seen are shaped like a sword) that attaches to the bottom right hand corner of the front apron.

And when I say right-hand I mean your right.
Aug 8, 2011. 11:21 AMjward3 says:
Just stopping by to say thanks for this. I had a failed attempt at making a kilt (traditional method) years ago but your instructions inspired me to give it another go.

Deviations:
> I made mine to sit just above my hips. I didn't attempt a "beer-gut cut"; for now it just sort of heads that way naturally. Hopefully when the beer-gut's gone it'll still fit nicely.
> Drawing on experience from my previous attempt, I tapered the pleats slightly from hips to waist. I didn't quite get them even, but it certainly fits well. The initial build was based on my hip measurement to allow tapering.
> Having done the tapering the waistband had to be curved, so I made it from two curved peices (following the top of the kilt as a guide) stitched back-to-back.
> Pockets are sewn on. I also added a pleat detail to the front of them and they only have one snap on the flap. And, having lots of "belt loop" left over, I put a tool loop on too.
> I stitched up the inner pleats. It certainly helps the way it hangs.
> I wasn't going to bother with the apron snaps, but having the front and under held together has vastly improved the way it behaves in motion.

So, thanks again. Another very happy customer. :)
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Aug 7, 2011. 1:40 PMIridium7 says:
So if I wanted to make a traditional Scottish kilt then do I take my waist and divide it by 2 and not 3?
Jun 10, 2011. 1:31 AMMike73 says:
This is awesome. I made a skirt once, too, but it didn't come out that cool. So I only used it at home. But still, it was very comfortable.
I may make one from some jeans that are worn out and have holes in the bottom.
Apr 17, 2011. 1:36 AMWReynolds111 says:
fantastic instructions and designes. im looking to get my step mother to do this for my birthday. and im several states away. so i guess this might be harder to do. but shes a seamstress and i hope she works her magic. im in the sca. and i wear kilts all the time. but i want one i dont have to fuss with so im wanting one of these. that and i would wear it any where else... Summer kilt for washington?? i think so!
Apr 18, 2011. 10:48 PMWReynolds111 says:
step mom fell through so i will have my real mom do it but that was my plan...
Mar 8, 2011. 4:57 PMwedjlok says:
Thanks for the great tutorial! I finished mine with bottom weight fabric easily and added Line 24 snaps for the enclosures. I also just sewed the pockets in place permanently.
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Feb 18, 2011. 9:22 PMRosilin says:
Thank you! My Husband has wanted one of these for SO long, and now my 2 sons want one each! You have them Very happy!

Sorry the pics are dark, we took these at 3 am before he went back out on the road trucking. It did his partner in, he already doesn't know what to say when John is knitting a "boobie" headrest, now hes wearing a "Skirt" too!
And Yes its alittle "long" that will be fixed.

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Jun 27, 2010. 6:54 AMrhaubejoi says:
AWESOME! You guys who are manly/secure enough to wear a kilt are real men! and I see from the pictures you guys are rockin them too! love it!
Jul 19, 2010. 9:47 AMjack penny says:
WEAR SOME UNDERWEAR, NO-ONE WANTS TO SEE YOUR JUNK IF YOU FALL OVER!!!!!
Jul 19, 2010. 5:30 PMcirclecityguy says:
Any advice on how to attach the snaps? I've done nothing but butcher them and the fabric each time if tried to attach.
Jul 10, 2010. 4:23 AMChance27 says:

Well, I didn't add pockets, but here is my second attempt at a kilt. The first one came up a little bit short, barely touching the top of my knees. The wiastband is a bit puffy, but that is bcause of my not following directions, and is covered up by the belt.

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Jun 21, 2010. 12:48 AMabbabibble2 says:
second kilt is done, this time using the x-kilt instructions and a wool mix with box pleats. Noticed that the author of those added a step on tapering the pleats to account for body shape, and it does actually make the kilt fit better. Now i think it's on to a tartan kilt...
Jun 16, 2010. 4:22 PMenemix says:
Thanks a lot for this instructable :)
Here's my version, without snaps on the front, cargo pockets sewed to the kilt instead of snapped, and added D-rings to the belt loops.
It was really easy to follow the instructions and now I've got myself a brand new kilt :)
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Jun 9, 2010. 10:01 PMabbabibble2 says:
perfect! was going to buy a Utilikilt but because of the cost it was suggested that i try to find a pattern and see if i like it first. I managed to bungle it so i didn't have enough fabric at the end for anything beyond the back pocket. Other than that it came out GREAT. Protip: make sure the height and or width of your kilt is SPOT ON where you want it to be BEFORE you sew your pleats down the back, or even preferably before you make the pleats. mine came out too long and i had to do some wacky two inch hem on a zigzagged piece of fabric. turned out OK though, was just a hassle.
Jun 8, 2010. 3:12 PMWesley666 says:
I saw this and was just like, "F@$!...Yes..." I can't believe I have never heard of this or something like this before! Awesome 'Ible! :D
Jun 2, 2010. 8:35 AMeeio says:
great instructable.  it was very difficult to keep the pleats on the fabric i had at hand so i ended up sewing all the folds.  lots of sewing but it looks good.  i also made the side pockets with "rounded corners" - similar to the utilikilts - but i like the look of it.

i'm already thinking about making another one. thank you very much for sharing!


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Jan 10, 2010. 12:28 PMBiggieSOMD says:
Just curious if anybody has an idea on a beer gut cut such as utilikilt offers, I have a gut that I am slowly getting rid of but until then I could use a beer gut cut. Also great ible and I cant wait to start making my kilt, was tempted to spend the dough on one but rather make it myself.
Nov 22, 2009. 8:16 PMMattPendley says:
Awesome instructable!  I made a black kilt and I have to say that's the most comfortable thing I've ever worn.  I'll definitely be making a khaki one sometime in the near future. 
Jun 25, 2009. 5:18 PMmjursic says:
I have scoured the web for this kind of pattern and here it is, well written and clearly presented, right in my inbox. So thanks, Mike! I'll be making one of these over the summer!
Jun 25, 2009. 5:22 PMmjursic says:
By the way, is it easy to describe the math for making a slightly narrower apron? I was thinking of an apron more like 1/4 my waist length, or about 9" or so. Sorry for the trouble. Mike J
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Author:uglymike