How to make a Cutting Gauge

 by Cheiron
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Step 8: Making/Installing the Dowel

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I decided to make my 3/8" dowel this way I wouldn't have to go to the store again and I guess I'm a bit of a cheapskate.  You can purchase a 3/8" dowel if you want from the store and just cut it down to about 1/16" height then install it if you want or you can do like I did and make your own.

To make a dowel you will need a dowel plate.  In my case that is a 1/4" thick steel plate with various sized holes from 1/16" to 1".  I work in metal fabrication so I had one cut at work on a CNC laser.  I then etched the hole sizes so I wouldn't have to check each time.  Making a dowel isn't too hard, cut a small piece of wood 3/8" x 3/8" x 1 - 2 " then the fun begins.

Remember how they used to scold you for trying to put a square peg in a round hole?   Now's your chance to prove them all wrong!  Drive that square peg down with a mallet.  Beat it till it fits!  If it really won't go at all just go up a size, knock some of the corners off and try again.  It does help to take a pocket knife and round off one end to help it start off.

After your dowel is complete carefully take a chisel and scribe all around it at about 1/16" height then push a little harder on the chisel and roll it around pushing a little harder each time till it breaks off.  Be gentle on this step because its really easy to destroy your dowel by smashing it too hard with the chisel.
 
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