Step 2: Preparing the design

I used GIMP to remove all the horns and the face and lower jaw, then printed off 2 resized images onto the card stock.

These were then cut out, and I worked out where I wanted to cut and where I wanted to fold.
The two side were then glued together at the nose and the general shape and dimensions were worked out.

I used more card to fill the gaps, sticking them in with masking tape.
For those of our colonial brethrin who are confused about the resin and filler used here. Go onto your respective ebay sites. For the liquid resin try searching for<br><br>glassfiber resin - returned about 170 results in the US - it's a liquid<br><br>For the paste filler try searching for <br><br>auto body filler - returned LOADS of responses - it's a paste or putty<br><br>Both are generally polyester resin based and may even use the same hardener. In the UK the hardener is a red paste allowing a visual check on the colur to ensure an even mix.<br><br>Isopon and Bondo are brand names.
Thank you for these informations<br>Very useful ! ^_^<br><br>your project is simply awesome<br>hope you do some more of them :D
Nice work! I especially like the paint job you gave it, really makes it pop. I've been eyeing the same illustration as a prop, except I'm going to make mine out of clay with a silicone mold and cast it with flexible urethane foam.
<p>I was just wondering. How did you get the template so it would fit an actual head (I'm currently about to attempt both the top and bottom jaw).</p>
<p>I only just stumbled across this and all I can say is WOW!!!!and I love the fact that you are in the UK sometimes tutorials are a pain when it comes to the materials list! Thanks for such a fantastic tutorial! (kind of glad I bought the hubby a dremel for xmas ;) )</p>
That is noiiiiiiiice.
hey man this is pretty cool and i want to try to make this, is there some kind of stencil or something you have to make the right shape
what about the jaw or might i ask for a stencil download or something i think this is really cool look to it
Would using sheets of colored card stock prove any sort of problem for this? I know it's going to be painted, but I'm looking at the materials I've got now and just wanted to be sure before I jump into this. <br> <br>Your panting job is phenomenal, by the way.
Wow I found this looking at a recently posted instructable and this came up in a related search and I'm so glad it did! This is FANTASTIC! I'm brainstorming now how I can create my own before Halloween. Well done!!
how much did this cost to make?
Oh, I don't think I've ever tried to calculate it.<br><br>Two sheets of A4 card - pennies<br>Half a cup of resin - Less than a pound<br>Glue - Less than a pound<br>Bondo / P38 filler - less than 5 pounds<br>Lagging - 1 pound<br>Paint - pennies<br><br>Materials = 8 pounds<br><br>Electric? - 2 pounds<br><br>My labour - 6 hours @ &pound;35.00 per hour = &pound;210.00<br><br>Total cost to make = &pound;220.00
I can get the resin no problem as for the bondo... there is bondo &quot;light&quot; bodyfiller for $10 or &quot;gold&quot; for 17... Will there be any difference in the quality? <br>Also will an x-acto knife (box cutter) be fine?
As to the Bondo, I have no idea of the differences since I don't use Bondo here in the UK. You'll have to try them and see, but I doubt that there would be much in it if it's marketed as car body filler it should work.<br><br>An X-Acto scalpel should do fine, and I'd keep a box cutter handy as well. It will all depend on your skill with a knife, however so make sure that they are SHARP, it's actually less dangerous.
hell, u can use sugru works just as good :D
Thanks for the reply. Just wondering but how long did it take you to finish and what would you suggest I use to wear it? Mount it on a hat like you or a headband or?
Hi! I've been eyeballing this for a while now, since I've had giant ideas about making a similar headdress. Excited to stumble onto your work-- the bondo and resin over paper idea is pretty clever. <br><br>A few questions, though: my original scheme was to have an animal skull over top, with feathers and fake dreadlocks sewn in the back, which means it'd probably wind up getting fairly heavy back there. How do you have the baseball cap adhered to the skull, and (at an estimate) would it hold up to more weight? And stay on? My biggest frustration thus far is just getting a substantial enough base going, as I've never done a project like this before. Hrmm. I also had a few strange ideas involving the headband from a welding hood, making a plaster mold with a skull (potentially nightmarish) and filling with &quot;great stuff&quot; foam, rigging wire from a coathanger and chicken wire.... blah blah. Sigh.
A baseball cap can hold a fair amount of weight. Try using hot melt glue to stick stuff to it. I made a Giger inspired headdress usihg this method. Alternatively check out my Armour Mask 'ible. It shows you how to make a simple dome of card for the head support. Pretty similar to a welding mask frame.
Simply Awesome. I admire your dedication to work this all out with cardstock. I was wondering if you could do something like this with ShapeLock ? More expensive I am sure for the quantity needed but may give a stronger foundation .<br><br>Sorry just thinking out loud. Great Job! Love the Paint Job. Bet when the feathers are on, it will even look better.<br><br>If you haven't heard of ShapeLock, I included a link below.<br><br>www.Jameco.com<br><br>Search for ShapeLock.<br><br>Also: ShapeLock.com - look at the &quot;Uses&quot; section.
Thanks for the link, and no Shapelock wouldn't work for this method. The resin actually SOAKS into the cardboard and the body filler goes off rock hard so it can be sanded to shape later.<br><br>Just as an example, 500 gms at $25 bucks is way more expensive than using auto resin / filler. Being in the UK I don't use any brand name products in my work so I couldn't say if the Shapelock would bind correctly to the resin anyway.
This is awesome can you tell me the length with and hight of this im gonna try to make it out of wood then metal and i need to know how big of a block of wood to get.
beautiful :3
Where did the very front hole come from?
Er? From the original image, I just drilled it through.
I see.
Could you elaborate on where you folded and stuff?
I cut and folded using the lines between the scales. Trial and error method.
What's that piece that goes across the bottom of the skull? What's it for?
It's a piece of tape to hold the shape until the resin has set. Then I removed it.
sick! that is sooooo cool!<br>
wonderful project. I just have a few questions relating to this instructable. <br> <br>1. what were the size ratios that you used when you resized the image in the GIMP editing program? further, how did you calculate the measurements for the skull pattern? <br> <br>2. in place of card stock like you mentioned, would white posterboard work? if poasterboard wouldn't work, what'd be a better material to use?
1. Trial and error, I set the size to print on A4 at the biggest that would all fit on the page. I did measure my own head and then related it to the face on the original drawing.<br><br>2. Nope posterboard would be too thick to get the bending and shaping right. I used thin card so that I could get it into shape easily. Once the resin goes on it becomes very strong and stable ready for the other operations.
For very little things you use to make fantastic art awesome
Thank you.
That is just way cool. And just in time for Halloween (if you're into that) Great instructable.
super cool!
Thank you.
Are you planing to make the lower jaw to
No, have a look through the other comments on this 'ible and the reasons are given.
what is GIMP is it like phoam board???<br>
No it's an image manipulation program similar to photoshop
huhu i am the 16000th viewer
So awesome. Inspires me to use some of my sheet metal.
A metal Dragon Skull? wow! That really would be cool.
Hmm... maybe not... because my mom hates dragons.<br>But a cow skull... that would look awesome and would be a great addition to my CCK metal armor :D
Very nice Paint Job! it really brings a lot of dimention to the piece! nothing quite like an airbrush.. I &lt;3 airbrushes... They are great tools, and obviously you know that!&nbsp; Cheers!<br> <br> <a href="http://www.kalynnkallweit.com/sculpture/sculpture.html">Creepy Dolls</a><br> <a> </a><br>
Hey there;<br>I wanted to make one of these for my schools crazy hat day. There are a few problems I have though;<br>Is there an easier way to create a similar effect with easy to find/use supplies?<br>Can you post the pictures of the skull and horns as a file that we can download and print onto the cardstock?<br>And for creating the &quot;bone&quot; texture with Bondo is there a easier way without a dremel? I'm only in 8th grade and I don't think I'm allowed to use any sort of power tool.<br>Thanks!<br>
Hiya, I can't post the actual files for dowload since this would be a breach of the original illustrators copyright. However here's the link to his original files. All I did was to erase the bits I didn't want using an image manipulation program, like photoshop.<br> <br> <a href="http://fc01.deviantart.net/fs26/f/2008/175/5/8/Dragon_Headdress_by_McGibs.jpg">http://fc01.deviantart.net/fs26/f/2008/175/5/8/Dragon_Headdress_by_McGibs.jpg</a><br> <br> I'm not sure if the card would be strong enough without the resin, but you could try using a few coats of white school glue (PVA) instead. Should work but will take a long time to dry between coats.<br> <br> You don't need to use a Dremel, it can all be done using sandpaper, BUT it will take a very long time, and require quite a bit of effort to get a nice finish.<br> Talk to your craft, or shop teacher and see if you can work it out with them.<br> Best of luck!<br>

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Bio: Untidy, disorganised and a bit silly. I am a photographer, artist, body artist, sculptor, prosthetic maker, model engineer, and general idiot who likes making stuff ... More »
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