Instructables
Picture of How to make a Hammer Handle!
Prerequisites:
Basic Metal Shop SBU: MTL103 at the TechShop
Basic Wood Shop SBU: WOD101 at the TechShop

Materials:
• Hammer Head (this one is a French Cross Pein, hand forged out of tool steel!)
• Wood • approximately 1.5” x 2” x 12” (I used TulipWood mostly because I had it, but I would recommend Hickory for it’s strength and flexibility)
• Tung Oil
• Scrap steel (for wedge)
• Slow cure epoxy

I made it at TechShop! For more about TechShop, check out their site: http://www.techshop.com
 
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Step 1: Cut Material to Size with Band Saw

Picture of Cut Material to Size with Band Saw
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• Use the band saw to cut your material a 1.5" x  2" x 12" block.
• Next draw the profile of the hammer handle and use the band saw rough out the shape.

Step 2: Shaping

Picture of Shaping
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• Use the belt/disc sander to shape the general profile your handle.
• Use a hand rasp or file get into curves and to refine the shape.
• Use sandpaper to smooth the surface of the wood.

Step 3: Tung Oil

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• Apply Tung Oil with a soft cloth to finish wood.

Step 4: Steel Wedge

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• Find a scrap piece of the sheet steel and cut it down (using the metal band saw) to an appropriate wedge size.
• Use the bench grinder to shape the edge of the wedge.


Step 5: Attaching the Handle and the Hammer!

Picture of Attaching the Handle and the Hammer!
• Drive the wedge in with a mallet.
• Glue the wedge in place with a slow curing epoxy (slow curing epoxy causes the wood to expand and hold the hammer in place more securely).


I made it at TechShop! For more about TechShop, check out their site: http://www.techshop.com
This is a French pattern Blacksmiths hammer or forging hammer also known as the French locksmiths hammer. Good work, an odd shape for a hammer handle though.
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dipiazza (author) 1 year ago
It's a french cross pein hammer for forging semi-precious non-ferrous metals; it's not upside down.
Quick-tune1 year ago
Either wood or metal or even both are good as a wedge, even a steel tube/ring... the wedge should go across the head to spread the fibres into the recesses front and rear (if you look inside the head it is tapered at the top - when the head is the right way up), this stops the head flying off in use... and yes, why have you fitted the head upside down?
One question, I think i heard that metal wedges are bad to use compared to wooden ones. i am not certain only heard it from a couple sources
rimar20001 year ago
Nice work, but isn't upside down the head?