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How to make a Longboard (Revised and updated)

Step 2Choosing your wood

Choosing your wood
Now you are going to need to find some wood to make into a longboard!
First off I would like to say that I have only used baltic birch, but it has worked well for me and so I have stuck with it. You can always try using different types of woods. Some are stronger than others and this can work to your advantage.

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Where do i buy wood from?
Good question.
Hopefully near where you live there is a local wood store. If you are unsure look online to find if there is one near you.
If you do not have a wood store in your town, then you can always look online. This is a bit more time consuming and expensive, but you gotta do what you gotta do.
Finally, your probably saying "cant i just go to HomeDepot or Lowes and get wood from there?".........you can, but be vary cautious as the wood at HomeDepot and Lowes is plywood, which means it has filler in the middle of the wood instead of wood. (confusing right) This means it is not as strong and breaks very easily. I strongly recommend staying away from HomeDepot and Lowes, go to an actual wood store instead.


What types of wood are good to use?
Here are the two most popular woods that people use:
Maple - Stronger more cleaner look, more expensive, good for stiff downhill boards
Baltic Birch - Weaker less clean look, less expensive, better for flexy carving and crusing boards (what i use) also good for downhill boards


What thickness should i get?
Ideally you want your board to be about a 1/2inch thick or less. But it all depends on what kind of board you are making. If you want a downhill board then you will probably want it to be stiffer, requiring more sheets than a carving or cruising board. 
There are two different types of thicknesses that are most often used:

1/4th inch thick - if you are making a board using this thickness, use two sheets, this makes for a flexier board that is a bit weaker than the 1/8th inch thick.
1/8th inch thick - if you are making a board using this thickness, use four sheets, this makes for a stronger board that can still be flexy, but more solid than the 1/4th inch thick.


Cutting the wood:
So at my local store the baltic birch usually comes in a 5x5 sheet for about $30. This is about average for most wood stores. (I think) You should cut the sheet into foot wide sections, and a little longer than you want your board to be. So for example, if i wanted to make a board that was 42 inches long. I would cut a one foot by 46 inch section (leaving 2 inches of room on each side). Always remember to cut with the grain instead of against, this strengthens your board ALOT.

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14 comments
Sep 28, 2011. 6:07 PMMaco13 says:
Where do you buy your birch? Is it a store or a website? I've got no stores near me and I can only find one website.
Feb 19, 2012. 6:04 AMsamtheman268 says:

Where about are you from? If your in the UK most timber companies sell birch plywood at various thickness.
Jun 25, 2011. 5:11 PMarobertson4 says:
hey will 3 layers of 1/8 inch be enough plus 2 layers of fiberglass? i weigh around 175
Aug 18, 2011. 2:36 PMawatkins4 says:
u need at least 5 layers wood and and 4layers fibreglass

im 90 pounds and i can easily bottom out a board with 4 layers of wood and 2 fibreglass

also
more fibreglass will give the board a livelier flex
for the best flex use over 8 layers of fibreglass with epoxy resin instead of polyester resin
ps dont buy automotive fibreglass
Jun 14, 2010. 5:46 PMchriswilliams805 says:
I have a question. I live in Santa Cruz CA, and I am having a hard time finding Maple or Baltic Burch up here that is not ply. Any suggestions on websites? I have yet to find any that are not on the east coast.
Aug 1, 2011. 3:03 PMjoshrocks98 says:
hey i live is sc too. go to aura woodworkers or whatever. they can order 1/8 baltic birch
Jan 16, 2011. 7:45 PMKomunity says:
Woodcraft.com

or

Rockler.com
Feb 24, 2011. 10:55 AMjinx52266 says:
I got a 5x5 sheet of baltic birch, how can I cut it?
Jul 16, 2011. 1:16 PMrcarson1 says:
Use a skilsaw.
Jul 6, 2011. 5:17 PMnkwok says:
the wood that i found at lowes doesnt have any filling inside, and they only have 1/4 in thickness im around 100 lbs if I use 2 sheets will it support my weight with a little bit of flex?
Jul 16, 2011. 1:14 PMrcarson1 says:
Well what type of wood is it?
Apr 4, 2011. 11:32 AMjgrennan says:
Where did you find the sheets of baltic birch in the picture above?
Sep 25, 2010. 5:57 AMRaydoom says:
? how do u cut with the grain on plywood .the wood gets thatched over each other
Dec 21, 2010. 12:33 PMStormed Wolf says:
Don't use plywood, It isn't strong enough, When somone mentions 'ply' anytime on this instructable it means how many sheets of wood (not plywood, but one solid piece of wood) are layered to make the deck.
Jan 29, 2011. 6:32 AMz-man6233 says:
um no it is plywood and btw plywood is stronger than a solid piece of wood because of the cross grains inside of it.

so in other words plywood is layered to make the deck.
you could do it with 1/32 veneers but you would need a vacumn bag to get even enough pressure
Sep 4, 2010. 8:54 AMcrobertson93 says:
How would oak work? is it strong enough if i ply two 1/4 inch boards together? and would regular birch ply be strong enough if i can't get my hands on baltic birch.?
Dec 18, 2010. 5:01 PMcalgarc says:
yes oak, is a tough wood. red oak is great, but hard to cut...,, personally i think maple looks sexy, you can add a quilted maple veneer to sexify it
Nov 11, 2010. 11:53 AMelnicko says:
So did u make all the layers have the grain going the same direction. Or did you make it length, width, length, width... ?
Jun 25, 2010. 6:36 PMshredderZ says:
Is this veneer or plywood?

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