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How to make a Portal Gun

Step 13Smooth and paint

Smooth and paint
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The big shell wasn't smooth enough for my liking so I made up a Polyfilla mix paste (like they use for walls) and spackled the whole shell to fill in the dips and smooth the shell. Use a palette knife to spread the paste and then a wet knife to smooth things over, or just wet your hand and run it over.

Then paint both shells with the same brilliant white gloss paint used for the main body for a nice shiny white shell. You could save yourself alot of trouble if you have sheets of acrylic and a heat gun to mould the plastic into shape.
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4 comments
May 13, 2012. 10:44 AMthe_burrito_master says:
At this point i'd recommend putting Bondo on there ,bondo is amazing for this type of work. you can sand it to be incredibly smooth then all you need to do is prime and paint it.
Aug 22, 2010. 11:06 AMhampst says:
instead of making a grove and a hole, i drew a line and a circle with a black sharpie. lol.
Dec 1, 2009. 9:31 PMxXnocturnusXx says:
whats a sweet capsule?

sry for all the comments, im going to try and make this for next Halloween...thought I'd get a head start ;)
Dec 23, 2009. 6:02 PMDuct Tape Dude says:
Yeah...same here...this year I was going to be Master Cheif from the halo trilogy but then a friend showed me the Orange Box and I was too preocupied with portal and Half-Life 2. (didn't really enjoy team fortress 2...)
Dec 23, 2009. 8:21 PMxXnocturnusXx says:
were u going to do that painfully hard-to-make fiberglass resin 'chief costume?
Dec 26, 2009. 3:38 PMDuct Tape Dude says:
Yeah....it started to get too hard...and the helmet felt like Android Hell ^^

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Author:chiok(Chiok Li Designs)
Completed a masters in mechanical engineering and then realised I didn't want to be an engineer. So I'm a freelance propmaker and costumier for film, theatre and music videos. Occasionally, I need t...
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