Step 1: Gather You Materials
Measure the length and width of the TV as well as that of the TV screen itself. (pictured with bezel already in place)
Step 2: Making the Mold
Measure the four sides for the exact length and width needed for the TV.
Use the chop saw to cut the 45 degree corner angles
use the table saw to make 45 degree bezel cuts along the length of the sides.
Use the pneumatic brad-nailer to connect the sides.
Try fitting the bezel model around the screen to make sure the fit is perfect.
Step 3: Vacuum-Forming the Part
Step 4: Cutting to Fit
Place the bezel against the screen to check for fit.
Use the razor to trim the bezel to a perfect fit.
That's it! You now have a slick, clean bezel to make your arcade cabinet monitor or TV screen look professionally installed.