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How to make a bread knife handle

How to make a bread knife handle
I have had this bread knife for about 20 years and it still has a sharp blade.
The wooden handle started to rot awhile ago (left in the kitchen sink too many times), so it was time to make a new handle.
I used a leftover piece of laminated pine board about 1.5 cm (7/16") thick for the handle.
Pretty well any wood that is not too soft or porous could be used (or deer antler for example).
(Click on the [i] at the top left of photos to see an enlarged version.)

Materials used
- One piece of 4 x 10 x 1.5 cm laminated pine
- Approximately 3 mm thick copper wire (possibly 9 gauge, not certain)

Tools used
- Hammer (with a rounded head, ball peen is best)
- Small anvil (or a solid metal surface)
- Handsaw (for wood)
- Hacksaw (for metal rivets)
- Files
- Sandpaper
- Electric hand drill
- Countersink bit
 
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Step 1Remove the old handle and rivets

Remove the old handle and rivets
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  • knife1.jpg
  • knife2.jpg
The old handle on my bread knife had partially rotted off, and I had wrapped it with temporarily with packing tape.
I removed the pack tape and the rotten wood. As you can see in the second photo, there are four metal rivets.
Two of the rivets are female (hollow), and the other two (male) are inserted into them from the opposite side.
I cut off the rivets with a hacksaw (this can be tricky so be careful*). If you're lucky, the rivets may pull apart, so try that first.
*Note: Throughout the entire process I handled the knife with the blade taped up to prevent any accidents.
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6 comments
May 8, 2012. 1:00 PMemanuelli says:
With your experience in making handles, could you tell me what kind of handles would best work for these blades I'd like to work with? Thanks.
Jan 31, 2012. 9:01 AMnkhalsa says:
I was surprised about the pine. I have not seen it used for handles. Hardwoods like ash or hickory are typically used. My favorite is Dymondwood, but it can be hard to work (tends to be 'chippy").
Jan 31, 2012. 7:02 AMThe Rambler says:
That's a very interesting knife. I don't think I've seen a double sided bread knife before, are both sides of the blade actually usable?

The handle looks really good. I'm working on my first knife handle right now. It's made out of an antler, but this makes me want to do another one out of wood.
Jan 29, 2012. 7:28 AMpopewill says:
Wow! Looks good. I wish I had some wood that nice just laying around.

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Author:canuckinjapan(My woodworking blog)
I am a freelance translator living in Japan. I like to create furniture and signs etc. using reclaimed wood. See my blog for photos of other projects, and a link to my 3D models on the 3DWarehouse. Pl...
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