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How to make a cardboard costume helmet

Step 3Making the dome frame

Making the dome frame
To make the top of the helmet, the "dome", I first make a cardboard ring and glue it into the top of the helmet. This will give the frame something to attach to. The dome frame is made from two interlocking cardboard semicircles and is then glued to the cardboard ring.
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22 comments
Jan 7, 2012. 6:52 PMtox1cchicken says:
if I can't get my "ring" to fit, did I do something wrong, or can I just trim it down till it goes in, or will that mess things up later on?
Mar 16, 2011. 8:43 AMJaden Vynark says:
I'm creating my own star wars character would it work if I didn't add the antenna, because my character does not have one?
Mar 16, 2011. 6:10 PMJaden Vynark says:
Thanks Honus you rock!
Nov 27, 2010. 8:36 AMeee444 says:
you are very creative
Mar 23, 2010. 3:40 PMsamus22 says:
Hey there!  I found your tutorial while doing a google search for tips for my own costume armor building, and this has been extremely helpful!  So I joined the site to ask one silly question; the base ring you cut for the dome frame, is it a "perfect" circle, or a little more oval, like the shape of a skull?
Feb 9, 2010. 11:05 PMjazpeople says:
 when and how do yo0u incorporate the "inner surface"?
Jan 16, 2010. 12:27 PMkdj99 says:
hey if you could make a ironman version of the helmet that would be great. by the way,do you have to make the upper head peices so thin. could you make them big? wright back please
Aug 23, 2009. 2:36 AMHanusBobaFettMaker says:
the frames in the templates seem to be to small, I used my own, and got a very unfortunate resolt :/ but I redid the the frame and it looks like it will barley fit on my head
Jun 6, 2009. 11:00 PMqwerty12533 says:
do you make the frame your self or is there a bluprint for it?
Mar 26, 2009. 2:02 PMHalloweenJuNkY says:
I'm kind of lost the templates are a little confusing what are the back plates? I don't know I think I just need to stare at it longer, but any help would be great.
Jan 31, 2009. 9:18 AMparne says:
i printed out the plans and am trying to put the darn thing together....but it seems i'm not a good 3d puzzle builder....did you use ALL the pieces in your bucket?
Feb 2, 2009. 7:51 AMparne says:
what i didn't get was all those "inner surface" pieces....so what i ended up doing is building it over my 95 don post bucket. plus, i used craft foam sheets i bought for 2 bucks.
Dec 4, 2008. 7:56 AMblueassassin547 says:
i'd assume that the ring is about the circumference of your/my/our skull? and the dome support only goes high enough to let the helmet settle on the head so you can see out of it?
Sep 12, 2007. 8:49 AMjedimaster12 says:
hi i was just wondering to make a jango fett helmet would it be the same way but paint different colour?

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Author:Honus(Multi-Bot)
I'm a former bicycle industry designer turned professional jeweler. I like working with my hands and am happiest when I'm in the shop building my creations. If you need help with your project just let...
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