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How to make a piano keyboard

How to make a piano keyboard
In part 4 of "How to Make a Pianoforte" W. H. Davies instructs the amateur piano maker "to provide {themself} with a set of 16in. keys to match the size of key-bottom; they may be bought at from 38s. to £3, according to quality". You could choose between more than ten keyboard makers just in London around the time he was writing, as well as purchase other components from many other kinds of specialists in work for piano makers. Today a new keyboard of this description won't be so readily available or affordable, and in America it's not likely you could even scavenge keys that would work from a discarded old one.

My keyboard is for a square piano and is more complicated than the one for Mr. Davies upright. The lengths are all different and the rails are at angles, the front and back ends of the keys are offset sideways, they aren't uniformly thick and besides there being fewer of them the keys as well as the action parts they set in motion are smaller. It works the same and has the same ordinary arrangement, though, with seven white and five black keys in each octave and no breaks in the back spacing so the steps are the same as for Davies' upright, and it even has the parts needed in part 5 of his instructions.

A keyboard closer to Davies' is described in "How to Make an Organ Keyboard" by "M. W." first published in Work Illustrated in 1884.
 
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Step 1Materials: keyplank

Materials: keyplank
Piano keys are wooden levers usually cut out in order like jigsaw puzzle pieces from a wide panel or keyplank.

Keyplanks are glued up to the width required out of a few boards with the grain going the long direction of the keys. The wood they're made of has to be dry, straight grained and free of knots, as well as stable with changes in humidity and relatively strong and easy to work. They're usually a light weight, soft wood with little difference between early and late wood, like soft white pine or basswood. English piano engineer Samuel Wolfenden considered pine a little too soft, and like the famous German piano manufacturer Julius Blüthner considered basswood a little too unstable, depending on where it grew. Different woods can be combined to make better advantage of their good qualities.

The keys shouldn't bend so they should be relatively thick, depending on the amount of space there is, but usually they aren't much more than 2.5cm or less than 1.5cm. Shorter keys can be made thinner, and thinner keys can also be made stiffer by increasing the height just around the fulcrum, using stiffer wood or by reducing the stuff they have to move.
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18 comments
Sep 8, 2011. 2:35 PMGreasetattoo says:
My project....

Soon to be a instructable!
Feb 24, 2009. 5:41 AMeischool says:
yes al are perfect to build own hand piano, now start to play that.

if you don't know then learn it from hereKeyboard Lessons to Learn
Oct 24, 2008. 2:32 PMcraigl says:
An incredible display of both research and craftmanship. I've restored uprights, reed organs, and pipe organs to working condition but have never built one from scratch. My next project is to restore a square 1869 Steinway chamber grand and will need to take into consideration some of the things you did here. The square Steinway's hammer angles appear to be at different angles depending on its position along the keyboard, so I anticipate having a lot of fun with this one. You mentioned several times that your keyboard was destined to be used in a square pianoforte with an early type action. What model and period are you shooting for? A short keyboard combined with a light touch hints that this might be a model built for a small woman's hand to be played at home or in a small music chamber.
Aug 2, 2008. 6:44 PMhydrnium.h2 says:
What I want to know is how well the key board plays.Can you upload a video?
Aug 2, 2008. 5:55 PMBartboy says:
imagine a keyboard for a computer, that is a normal keyboard just stretched out!
Jun 22, 2008. 2:52 PMsharky05 says:
really interesting tutorial. Thanks for this. i'll have a go building one over the weekend then... :D
Jun 21, 2008. 2:58 PMGorillazMiko says:
Wow, agreeing with Purocuyu, that also confirms for me that I will never build a piano. Too hard for me. Nice job, I like your way of Instructables, I hope to see more from you! +5/5 stars.
Jun 20, 2008. 7:11 PMBasta says:
Wow! I've been wanting to make a keyed instrument some day, but didn't really have all the logistics down for the actual keyboard assembly. Thanks for the great guide!
Jun 20, 2008. 1:12 PMcodester says:
Someone's gonna work at Steinway someday................
Jun 19, 2008. 6:49 PMjediplt says:
wow, nice work!
Jun 19, 2008. 6:39 PMJawatech says:
WOW Great job man!
Jun 19, 2008. 4:08 PMJohn Smith says:
dang.
Jun 19, 2008. 3:39 PMgordokury says:
grate job!
Jun 19, 2008. 3:36 PMAndresSs says:
ouuups i will to buy a piano better. Great JOB
Jun 19, 2008. 3:13 PMPurocuyu says:
Wow, this just confirms that I will never build a piano. the photos were cool nonetheless

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