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First, don't use anything less than a 1" oak dowel. A standard 3 foot dowel, as a minimum, should be used to have enough leverage.
Second, you want to get four to six 1" ID metal conduit couplings.
http://www.grainger.com/Grainger/items/2CLP4?Pid=search
Slide them over the dowel to reinforce it and keep it from splitting from the impact. If they're too tight, sand the dowel slightly until they fit. If they're too loose, place the coupling where you want it. Then apply a little CA adhesive and let wick under the coupling.
Third, when you have the head on the shaft, drill a pair of holes about 1/4" diameter through the head and the shaft. Then pin it to the shaft with metal pins driven into the holes..
Instead of tape, you might consider twine or leather thonging, to give the mallet a more "stone age" (wood age?) feel.