3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

How to make an Iron Man Mask

How to make an Iron Man Mask
This instructable is one of two parts detailing how to build an arc reactor and an iron man mask. Both work together but are written as seperate instructables for clarity. This part is for the Mask and you can find the Arc Reactor here: http://www.instructables.com/id/How-to-make-an-Iron-Man-Arc-Reactor/.

You can buy these masks relatively cheaply all over the internet but nothing beats that hand made look. Again I work best when I have a goal in mind and something to copy so I set out looking for shots of the Iron Man mask. The picture included on this page gave me the most information about the design and was the key to developing my own mask. I wanted to create something that fitted my own face well but also wanted it to be smooth all over with no obvious joins in the mask, it proved quite tricky for me but now I've worked out the details it should be easier for anyone else wanting to give it a try.

I'm pleased with the results and with hindsight don't think I would have done anything differently

Update - August 2009:
Still lots of interest in this one too, sadly I don't make these because they take too long making them very cost inneffective for you. 

People also keep telling me they are having problems with the templates so I've put them on my own site too, here is the link and you'll have to forgive me because the page is very new so don't expect too much from it. http://msraynsford.googlepages.com/home
Iron Man Mask.pdf(595x842) 6 MB
 
Remove these adsRemove these ads by Signing Up
 

Step 1Materials

For this mask you will need:
Cardboard to provide a solid front and back to the mask,
Glue for holding the paper together,
Newspaper for adding bulk in a paper mache stylee,
More glue, I used a 2:1 PVA and water mix for paper mache,
Gold paint (I used gold spray for that even finish)

More white LED's to illuminate the eyes.
Wire and solder to add power to the mask.
A connector, to draw power from the arc reactor.

Elastic, oh how I hated adding elastic round the back of the mask but it does the job.

Insert photo here, I must go collect some of these things and take a photo, I'm sure you guys can just imagine this stuff in the meantime.
« Previous StepDownload PDFView All StepsNext Step »
153 comments
1-40 of 153next »
Mar 11, 2012. 3:37 PMmonkeys98 says:
what are these connectors called and were can you get them?
Mar 9, 2012. 1:38 PMprintablemasks says:
Wow COOL Mask! My son was Iron Man for Halloween but we used a printable mask from the http://the-printable-mask-shop.com  If I had more time in the day we would have done something like this but I was in need of a quick costume idea.

Sep 10, 2011. 7:08 AMacallow monge says:
But can you actually see through mask?
Aug 24, 2011. 11:52 AMbatherton says:
can you make a back to it so its like the real one because all the ones ive seen require pepakura and they do not have a link and i do not wish to download it
Jun 24, 2009. 9:21 AMp4trick95 says:
What if you were to use tracing paper instead to be able to see through? if it doesnt ruin th elook, it may increase visibility. Or you could be totally awesome and install a camera outside the helmet and make a cool HUD.
Aug 16, 2011. 3:17 PMtherimmer96 says:
you could use a pair of 3d ar glasses and use a pc so that when they 'see' certain images, they can load somthing on the display, just like in the film
May 13, 2010. 9:29 AMCoranu says:
 The only problem with that is, the human eye can't see images that are closer than 4" away. Thus, forcing the mask to be pushed further away from the face and making it bulkier overall. And ruining the effect.
May 8, 2012. 8:37 AMmangomango says:
contact lenses are being made that allow the eye to focus much closer
Oct 21, 2010. 3:12 PMDarthscout says:
Good job on bursting a bubble. I don't mean that in a Mean way. But that is a cool idea though. but considering that and eye can't see an image thats 4 or less inches away that would be hard
Aug 5, 2011. 8:33 AMkbottner says:
Its called Virtual Retina Display (VRD), there has been quite a bit of work on it although I know of no current commercially available systems. But this will be coming eventually.
Oct 11, 2009. 9:16 PMSoFloWinchSkate88 says:
 That would be rediculous... I like it!
Mar 11, 2010. 8:37 PMMdP1632 says:
If by ridiculous, you mean freaking awesome, then I agree.
Mar 16, 2010. 8:04 PMTFElite says:
Ridiculously awesome...
I had an idea like that once, too!
Oct 28, 2010. 12:16 PMrhoddity says:
Maybe some clever use of optics (fresnel lens mayhaps?) could make it work?
May 14, 2011. 7:27 PMd.i.y master says:
this is really nice thanks for sharing your template with us it was the one thing i needed except i used bondo in sted of paper mache
Nov 30, 2010. 5:36 PMellis1142 says:
i really like this one noce work.
Nov 9, 2010. 12:27 PMjesusfreak14 says:
dude i am working on mine right now
Oct 30, 2010. 2:54 AMjonnyboy323 says:
Awesome Instructable Thanks! Huge hit at our pre-Halloween Party!

Jonnyboy
Jun 14, 2010. 10:34 PMdarknessfalls says:
are the mask templates the correct proportions for the one you actually made?
Sep 13, 2009. 7:10 AMironfan says:
this will help so much I'm going to use a car battery to power my full suit I'm building. only I'm not going to make a exact replica I'm going to paint it different. so far I got almost I arm done with missiles (bottle rockets) and flame thrower (axe the body spray + lighter)
Jun 11, 2010. 11:21 PMironfan says:
also i have finished the arm it took a very long time i have made a flat cloth like thing (like the thing that checks your blood pressure in a doctors office) and ajusted it so that the more pressure inside it the more airflow there is the the air muscles (look it up on google and they cost alot) thus greater strength. also the arm is rather heavy about 60 lbs (i tryed making only the armor but found out it would be too heavy for practical use thus i came up with the idea of implimenting air muscles in the design but also made it more bulky (i still doubt the the strength of the armor against live fire so im limited to only shooting at it with pelet guns) soon ill put up a youtube video. also im still having problems with some of the weapon system like the flame thrower is emptying to quickly and the bottle rockets blowing to soon. any one who can help with those two problems please contact me
Jun 6, 2010. 8:50 AMironman builder says:
can you make me 1 ?
Jun 5, 2010. 7:56 PMironman builder says:
can you make me 1?
May 13, 2010. 10:00 PMsephirothx666 says:
Seriously if you ignore the warnings and finish this... PUT IT ON YOUTUBE... if anything wrong happens the whole world will be able to see. Plus you could be famous for it. :D
May 13, 2010. 9:36 AMCoranu says:
 Please, for your own sake, DO NOT BUILD IT! It can only end badly, in dozens of ways. First three off the top of my head. 1)Wire SOMETHING wrong, causing the car battery to either leak or explode, dripping/sending sulfuric acid all over the place, 2)the flamethrower misfires, setting yourself on fire and causing 1 to occur, 3)the bottle rocket behaves unexpectedly and causes severe burns to either you or someone else.
Jan 8, 2010. 10:40 AMDannytheGreat says:
upload pictures and videos of this when you are done. I want to make one too (someday)
Oct 4, 2009. 2:00 PMSpartanC233 says:
Use a spray bottle of ether and lighter for the flamethrower, Trust me its much more effective
May 17, 2010. 2:13 PMzach willis says:
can you make a full helmant than just the mask
May 13, 2010. 1:19 PMjaco187 says:
can u say to me what is the inch of ur helmet..i cant make my helmet better..

May 13, 2010. 8:12 AMdopler says:
Try all helmet complete and photograph 
May 13, 2010. 8:05 AMdopler says:
Not bad you have thought up 
May 13, 2010. 7:59 AMdopler says:
You from what country? And what is your name? 
May 13, 2010. 7:58 AMdopler says:
Super as you have thought up it? 
May 13, 2010. 7:55 AMdopler says:
Super as you have thought up it? 
May 13, 2010. 7:50 AMdopler says:

ngeniously, but another is better ?@8:;5OBL that instead of prowolves. 
May 13, 2010. 2:09 AMdopler says:
cool
 
May 5, 2010. 4:37 PMbenha94 says:
(removed by author or community request)
1-40 of 153next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
125
Followers
15
Author:msraynsford