The Arrow Of Light is the highest award a Cub Scout can earn. After completing the requirements it’s presented to him before he moves onto Boy Scouts. I recently had the task of making 8 awards. I was able to find plenty of examples but very few tutorials. This instructable should give you a starting point if you’re making awards yourself. Each award cost me just under $8.00 to make though it will also depend what you already have on hand.
Step 1: Arrow of light template
I started out by modifying an image so it would work out as a template. That image was opened in excel and printed out. I included the file incase you need it. I arranged the printout how I wanted it, taped them together and cut them out with a razor blade.
Next I Traced the stencil I made onto a piece of MDF. I then used a scroll saw to cut out the stencil. Finally I sanded out any chatter marks within the template.
Step 2: Routing the arrow of light
For this part you need a router set up with a template guide bushing. You can get that bushing kit at any hardware store. The router bit you use depends on what look you want. I started out with a round bit but decided it looked better with a strait bit.
Clamp the template to the wood your using. I’m using pine. With the router set at the depth you want, run the router though the template. Make sure the router is completely stopped before you lift it to see your work. Otherwise you risk damaging the template. To make things easier I used a vacuum to pick up the saw dust.
Lastly, use a round over bit to ease the edges. Don't forget your safety gear.