How to make custom and strong tank tracks for very cheap.

 by amando96
Hi, after seeing PROTOS III on lmr I wanted a robot with big tank tracks even more than I already did, so I made some tank tracks, with slight modifications from calex63, they take some time, but are cheap and easy.


This tutorial only covers the making of the tracks, a tutorial for the whole tank might come sometime in the future.
 
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Step 1: Materials

Materials:

- Bike chains, two bike chain per tank track, you can buy only two and cut them in half with a chain breaker that's what I did.

Each chain was 3€ at the mall, no need for quality shimano or sram chains or anything, cheap ones will do.

- PVC tube, I used 12mm diameter but thicker is good, definitely NOT thinner, that was 1€ for 3meters(I really want to replace the PVC with Al soon)

- Screws and self tightening bolts(the ones with a bit of rubber inside) and screws, my chain fitted M3 screws nicely in the thickest links.

 Quantities will depend on how big you want it, count your chain links.

Tools:

- X-acto knife.

- strong scissors(optional, easier than the knife, but results aren't so good).

- dremel with 3mm drill bit.

1-40 of 48Next »
mmilburn says: Apr 29, 2013. 6:35 PM
Hey I wanted to know how you connected the roller skate wheels to the motor shaft because I'm building my own right now
cstewart22 says: Mar 29, 2013. 5:44 PM
hi, hoping you could help im having trouble looking for a some motors to power my new project. i like the speed of yours in the youtube video could you tell me what type and/or brand the motors were please many thanks :)
Viliuks says: Mar 23, 2013. 10:03 AM
I, was thinking making the tracks with the bike chains and wood because im making a tiger I tank replica out of wood. So is it a good idea to change the PVC pipe to some wood?
badmanbaz says: Sep 3, 2012. 3:07 AM
this helped a when i was building this mini robot a while back using modified code from the lawnbot400 instructable
http://www.instructables.com/id/Arduino-RC-Lawnmower/

https://www.youtube.com/watch?v=uRUx7rRzfBc&feature=player_embedded i used derailleur cogs with every other tooth removed and small screws instead of bolts and filled them with glue gun glue as mentioned above works brilliantly and none of the slipping as i had issues with using Rollerblade wheels in a previous attempt
amando96 (author) in reply to badmanbazSep 3, 2012. 4:28 AM
Nice job! any chance we could get some detailed pics of the drive system? I'll add it to the tutorial, the more ways to make it the better, I'm relying only on friction to drive it, and it works very well, but other people haven't been so lucky.
badmanbaz in reply to amando96Sep 13, 2012. 7:04 AM
here are the pictures there are the few versions of these tracks ive made feel free to add any of the picture's you feel are useful
robot tracks album
http://s356.photobucket.com/albums/oo1/badmanbaz/Robots/

and a few of the minibot
IMG_4196.JPGIMG_4197.JPGIMG_4198.JPGIMG_4199.JPG
jmacquarrie says: Sep 10, 2011. 6:46 PM
hey there, can you post pic of side view of treads and one of right on the back, if you know what i mean. curious about rollerblade drive wheel, i was planning mine with cogs and cassettes and other rip raff from bikes. would be really helpful, tyia!
jmacquarrie in reply to jmacquarrieSep 11, 2011. 6:31 PM
also did you weld the bolt going through the rollerblade wheel so it doesnt spin with the bearing?
amando96 (author) in reply to jmacquarrieJul 16, 2012. 2:11 PM
Sorry for the really late reply, I'm adding some more pictures right now, side views, front and back.

I machined a piece of steel the same size as the bearing but with a 5mm hole in the centre for the drill screws.
miguipda says: Apr 22, 2012. 1:35 PM
Dear amando96,

thanks for this great instructable I will use for a personal project.

But I have a question about your good idea.
This tank tracks could be used to work on grass but how does they ride on rocks.
In my backyard they are some small rocks on many slopes. As your tank tracks could help me I do not really be sure they will work on those kind of slopes.
Then having tank tracks like this :
http://www.valamtp.fr/catalogue-chenilles-caoutchouc-mini-pelles-surpatins-road-liner.php

may be can we use tire parts to use in place (or to put in) your halves PVC tubes.

Or may be do you have a better idea or may be already test it on small rock slopes ?

Sincerely thanks.

Have a nice day,

Miguipda ;-)
amando96 (author) in reply to miguipdaApr 22, 2012. 4:38 PM
I tried it out on sand and gravel at a slight incline, too easy.

It's not just about the tracks though, you must have powerful motor/gearbox combo
frost360 says: Mar 20, 2012. 9:17 PM
i hv no tơl s to make that
stephen apil says: Jan 22, 2012. 10:06 AM
thanks because of ur idea i can complete my project work.if u have more idea than u can mail me in stephenapil@gmail.com
jaxx111 says: Aug 1, 2011. 5:49 PM
How high voltage of a motor would i need for it to work. would it have to be insanely powerful or like 12v
TheeDoctor says: Jun 24, 2011. 4:47 PM
Try lining the edges of the PVC that connect to the floor with a thin line of hot glue for traction
Raitono says: May 20, 2011. 1:57 PM
Nice job. But how does it actually connect to the gear that turns them? Will a normal bike gear work or what? Will the screws get in the way? I'm planning on using a similar idea for a new project and need to know how it fits together.
nolan5683 in reply to RaitonoMay 26, 2011. 2:43 PM
they fit around/over the wheels
koolcat78956 says: Apr 20, 2011. 4:34 PM
trying to gather the materiaals needed, thanks for the idea :)
lestat666 says: Apr 10, 2011. 10:13 PM
i noticed u didnt say any thing about the drive wheel im new to all this so a lil help on that would b great
cowscankill says: Aug 3, 2010. 9:34 PM
Very cool! Any tutorial for how you made your tank?
Legoman200119 in reply to cowscankillDec 29, 2010. 5:28 PM
I belive that it is the tank platform by Sparkington
amando96 (author) in reply to Legoman200119Jan 17, 2011. 6:13 AM
Nope, completely home made with bits of aluminium and steel rod.
bombmaker2 says: Jul 31, 2010. 7:29 PM
Sweet idea. Do you think it could be scaled up using motorcycle chain for something life-size?
amando96 (author) in reply to bombmaker2Aug 1, 2010. 4:24 AM
If you find a substitute for the PVC tube, like steel it could be done, nothing bigger than those off road go carts though, if you try, let me know :-P
a4great in reply to amando96Jan 16, 2011. 7:29 PM
do you have any idea on the size limit of the chain? (or if there is one)
amando96 (author) in reply to a4greatJan 17, 2011. 6:12 AM
Virtually there isn't I guess, as long as the chain is strong, and you find stronger substitutes for the PVC
bombmaker2 in reply to amando96Aug 1, 2010. 7:50 AM
I will and thanks.
dagomuffin says: Nov 19, 2010. 3:07 PM
you might want to add some traction on the halves, even if its bike tire rubber and super glue
koolcat78956 says: Sep 26, 2010. 11:06 AM
How do you make the wheel for the chain???
amando96 (author) in reply to koolcat78956Sep 26, 2010. 12:12 PM
Roller skate wheels.
vstechnologies in reply to amando96Oct 11, 2010. 7:04 PM
Ya how would it have traction would it just be pulled taut enough?
koolcat78956 in reply to amando96Sep 26, 2010. 1:34 PM
But how does the chain stay on the wheels?, if there is no teeth to hold the chain on.
Legoman200119 in reply to koolcat78956Dec 29, 2010. 5:24 PM
The screws and bolts are used to create teeth on the inside of the chain to allow it to grip the drive wheel.
sololife.sai says: Sep 20, 2010. 10:12 AM
Can you tell me how you mount your wheels?
agis68 says: Aug 30, 2010. 1:42 PM
Very very nice idea....the negative to me is the pieces of PVC tube...I don't know their strength and the effectiveness is hard soils. If you change them with metal then might work really better. But this doesn't influence the value of this really nice instructable as a source and food for though and forward research....I give 5/5 and more for sure dude…and I will try to build mine for the next tank robot I am building. Special thanks because now I have the solution to make cheap tank tracks.

toxicwolf in reply to agis68Aug 31, 2010. 1:27 PM
i cut rubber from a bicycle tire and glued it to the pvc to get traction
agis68 in reply to toxicwolfSep 1, 2010. 11:05 AM
that's inspiration.....u did it after??? Not seen in umages...;)
toxicwolf in reply to agis68Sep 2, 2010. 9:28 AM
what r u talking about
agis68 in reply to toxicwolfSep 2, 2010. 10:33 AM
forget it...;D
laxhead94 says: Aug 29, 2010. 8:51 PM
how well do u think it would work in the snow thinking of making some sort of plow
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