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How to make the Bus Bike, a 9 person, 6 wheeled bicycle.

How to make the Bus Bike, a 9 person, 6 wheeled bicycle.
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 A few years ago i decided biking with my friends would be more fun than biking alone, and what better way to bike with friends than for everyone to be on the same bicycle! 

Thus the Bus Bike was born.

I used nine bicycles, cutting and welding them into three single-speed triple bikes, then welding bars accross them, and finally connecting the three handle bars in an english steering setup. 

It was pretty straight forward and turned and rode surprisingly well. With nine riders it was akin to a train. Very fast, very powerful and very difficult to stop. 

i hand built six wheels for it, using double gauge spokes, rims, and hubs, and put single speed bmx freewheels on the back.
I ended up taking this to burning man and all of the wheels eventually taco'd.
Foreseeing this possibility i brought innumerable extras and thanks to the rugedness and universality of the design was able to throw random wheels on where ever they were needed. I did find however that single speed coaster brakes should not be attached because of the riders desire to back-pedal constantly. 

I used a standard 110 mig for this project, be careful to grind away all paint when making the connections. 
Materials included, bikes (9+ extras for donor parts), around 40' 1.5" steel tubing, lots of wire feed, lots of grinding disks, saws-all blades, paint.  

I found a saws-all really came in handy for chopping up the bikes and rounding out the connection points, pre-weld.
 
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Step 1Get your materials

get your materials
 your going to need a lot of bikes.
not just the obvious nine, but a least half again more for scavenging parts.

i used all new chains, and built all new wheels, but you definitely don't need to do that. The wheels ended up breaking anyway, and the chains were just so that they were all the same kind and saved time.

your going to need a bunch of steel tubing.

your going to need a lot of disposables, ie: grinding wheels, saws-all blades, and wire feed.

thats really about it.
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31 comments
Apr 12, 2012. 7:51 PMverger says:
So how fast have you had this contraption go up to? 100kph? :)
Feb 19, 2012. 8:00 AMOwlgirl says:
Sounds intresting.... very creative!
Feb 17, 2010. 6:55 PMpetedude2lu3 says:
 you are taco'ing wheels because your chassis geometry is probably too rigid, so it does not accommodate uneven terrain.  If you launched over a curb on this bike, anything less than square off would critically load the corner wheel, with no shock absorption. Going centerline over a bump would give same results. Remember, 3 points make a plane, NOT 6. 

The easiest solution would be to use double suspension forks and frames, followed by a 6-pointed star (2 triangle) articulated frame geometry.
Feb 18, 2010. 7:50 PMpetedude2lu3 says:
 I have made 2 bike trailers using salvaged 20" BMX front wheels. I have loaded them both with up to 3 passengers, pushing 600 pounds gross weight. climbed curbs head on at near 10mph, and launched down curbs at speeds beyond 20mph. Over >20miles, the wheels only suffered 1/8" axial runout, and nominal bearing wear. That's 300 pounds extreme live load per wheel, no suspension, 100PSI tires. The only taco I got was when I failed to wheelie for a curb and rammed it square at 15mph, bike only. You just have to distribute the load. Take a look at the rig at viewmorepics.myspace.com/index.cfm
Sep 8, 2011. 8:46 PMzcbaker says:
I have hit curbs without trying to wheelie before and been fine. What happened???
May 9, 2011. 11:15 AMespdp2 says:
I love the body language on your lady-friend, like "I will NEVER understand men!" Hahaha!
Sep 19, 2010. 7:40 PMWhales says:
Do you have a video of this thing in action?
Apr 21, 2010. 4:45 PMWasagi says:
 That is amazing! You should get a patent, and then when it becomes famous, claim your royalties!! 

But in all honesty, this is one of the greatest bike projects I have ever seen. Good job!!!
Apr 19, 2010. 4:44 AMrhbama13 says:
So a two wheeled vehicle is a bicycle three wheeled tricycle, does that make this a nine man sexcycle? Very nice.
Feb 12, 2010. 9:21 AMPedal Princess says:

That is so cool.

Feb 13, 2010. 9:49 AMcrazyrog17 says:
 Now build a 9 person trailer with room for cargo! Switch out drivers/passengers every now and then and tadaaaaa.
Feb 13, 2010. 7:36 PMmr. clean says:
thats brillant i bet all 9 people could pull a pretty good size tralier although 9 other people would be hard to pull
Mar 13, 2010. 10:58 PMEl Mano says:
I've seen bikes with little gas engines attached, designed to fire when the pedals are used, adding a lot of power. Attach a couple of those (I won't pretend I know the first thing about what opposing forces might thus be introduced) and you may very well pull that trailer.
Mar 13, 2010. 10:52 PMEl Mano says:
I'm thinkin' Bikerace.
Mar 10, 2010. 3:53 PM007dna says:
 I would love to do this, if I had the time. :)

Good job!
Mar 10, 2010. 3:33 PMbiofueljunke says:
party on wheels win
Feb 13, 2010. 10:08 AMthepelton says:
That would be fun to ride in a parade, just as long as you had eight other guys willing to go with you.
Feb 25, 2010. 8:48 PMroland985 says:
3 would be fine, but at a cost to performance
Feb 26, 2010. 11:36 AMthepelton says:
The more people involved in something, as in which way to go in this case, the more chance there is of disaggreement.
Feb 28, 2010. 12:37 AMroland985 says:
Ah, earplugs of the guy steering, and only one steering column attached. Simple.
Feb 28, 2010. 12:38 AMroland985 says:
for sorry, not of!
Mar 1, 2010. 1:16 AMroland985 says:
How about hydrolic brakes that are found on cars?

One braking lever, linked to all the brakes on the back of the bike.

Or regenerative braking, putting generators on ALL the wheels, and using wire to make them contact, hard, on the wheel, and using the braking power to charge a small battery (or a big capacitor, for that matter) which you could power a small motor, or lights. This is instructables! Use the imagination to full capacity!


Feb 28, 2010. 4:59 AMLokisgodhi says:
I think it might work better if you removed the  wheel and the front fork from the middle bike and just used it for steering. Likewise for the middle rear wheel. 
Feb 24, 2010. 2:24 PMMr.Sticky says:
This is like SUPER COOL!!!!!!!    A while ago I bought out an old bike shop w/ LOTS of parts & bikes.   This now has become my next project!!!
Feb 24, 2010. 2:26 PMMr.Sticky says:
Another thing....Have you looked up www.atomiczombie.com ?    He has some awesome hacked bike creations
Feb 18, 2010. 7:10 AMcgshirley says:
 This is great, do you have a video?

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Author:Cleveland Motley(Cleveland Motley)