How to make the Jigsaw Killers puppet, Billy, for virtually nothing

How to make the Jigsaw Killers puppet, Billy, for virtually nothing
This instructable details how to make a mask that looks like the evil puppet from the movie 'Saw'.

Halloween is fast approaching and I wanted to make a great costume for one of our parties. I love the movie 'Saw' and it provided suitable inspiration for a costume. I don't like spending a lot of money on these projects so I have tried to pull this together spending as little as possible. The current cost runs to 99 pence (I'm English) so I feel like I have acheived what I set out to do.

Now some apologies.
1. This instructable is written after I completed the project. Only once it was finished did I realise it actually looked pretty good and I wanted to share it. This means all the images are taken from the leftovers. If there is anything unclear then please ask.
2. My digicam appears to have died, leaving only my webcam to take the photos from. This explains why they are poor quality. When I get a new camera I may update these photos.
3. I'm sure ripping off someone else's idea like this may infringe some copyright agreement or similar, therefore I recomend that you go and see Saw IV this halloween so some money gets back to the right people and you can feel less guilty in yourself (also you'll get to see a good movie)
 
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Step 1Raw Materials

Raw Materials
This project uses PVA glue and paper to build and shape a base mask into the required likeness.

Materials you will need:
A base mask to build the shape upon. Almost any mask will do but I chose a full face mask made out of paper which is easy to glue to and leaves me less to build on.
A ping pong ball. This will form the eyes for the mask.
Kitchen roll, this is an easy material to shape and is an easy way to add bulk to the cheeks, chin and nose.
Newspaper, saved from our recyling this is a cheap material for any project.
Plain white paper. This is used for the last layer over the mask, it saves you having to paint the mask pure white.

Tools you will need:
There is nothing special here, just a few things you probably already have around the house.
PVA glue, in quantity. The whole mask is held together by this stuff so you will get through a fair amount.
Red and Black paint. Red for the facial details; lips, eyes and cheek spirals. Black for the eyeballs.
Paint brushes. A thick one for smearing PVA over everything and a finer one for painting the details.
A craft knife. This is used mainly to cut the jaw off but it always find a use somewhere.
A drill to make some holes in the ping pong ball (you want to be able to see dont you?). I used a 8mm drill but the hole was a little larger when I'd cleaned it up with the craft knife.
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48 comments
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Apr 26, 2011. 11:02 AMisandgren says:
Thank you for posting this, it was really helpful :)

Now, I'm ready to hit the town with my tricycle and my Billy the Puppet mask lol
Feb 3, 2011. 3:41 PMneozelandes says:
you probably shouldav made it wider at the jaw
Feb 3, 2011. 3:27 PMneozelandes says:
could you do a tutorial on how to make the base mask even though u bawt it
Jul 24, 2009. 3:53 PMKeith-Kid says:
<3
May 3, 2010. 4:10 PMzascecs says:
   #
</3 
 \/

(heartbroken)
Oct 31, 2009. 1:37 PMArt Maniac says:
 wait i mean amanda
Oct 31, 2009. 12:20 PMArt Maniac says:
 i think its that bear trap looking mask that sarah wheres in SAW, im not sure wich number though.
Oct 26, 2009. 1:13 PMsambeano says:
DON'T WRITE AS MUCH
Oct 20, 2009. 12:03 PMasencion says:
i know that it's kinda last minute but i have a party this saturday and really want to make this mask. how did u construct the base mask? i know u used cardboard but how did u get it to mold to your likeness and what kind of cardboard did you use?
Oct 13, 2009. 5:31 PMarhodes18 says:
 can you make a v for vendetta one :-D
Oct 4, 2009. 9:32 AMzeroriku says:
i'm a bit confused here...>< do you glue the newspaper to the mask or around the ping pong ball?
Aug 10, 2009. 12:31 PMi can go supersonic says:
the saw robot scares me to death so when i saw this a jumped a mile
Jul 15, 2009. 2:45 PMSick.Mate says:
pleassseee help mee :(
Jul 15, 2009. 2:13 AMSick.Mate says:
hi the tut is really good but 1 trouble i cant find a mask how do u make it...... i mean the mask without anything on it no detail.. lol PLEASE HELP btw ur good at tuts
Mar 5, 2009. 8:43 PMmonique loipez says:
I don't understand the 4th step. and how do you put the chin piece back on?
Mar 2, 2009. 9:10 AMsnopkin says:
the newspapers absorbs the color ! :|
i used alot of paint and it still aint enough....guess i'll beed another layer of white color.

by the why... to the give the eyes the "poping up" look ,you put them from behind the mask and then glued them or you just put them on the mask ?

thank you =]
Mar 1, 2009. 8:14 AMsnopkin says:
how much time it should take to dry ? i've let it a day to dry and it's not dry yet... :\
Oct 16, 2008. 11:53 AMlaroca says:
So a couple things I am confused on: The 1/2 ping pong ball gets glued on the inside of the eye socket with the concave part facing inside, correct? I don't understand how the chin is constructed and kept in place.
Oct 11, 2008. 12:58 AMpistolpete3521 says:
I am in the process of making one but with a plastic blank mask and a few different parts. Hopefully I will be able to post pics soon.
Sep 2, 2008. 11:01 AMrihen says:
Where did you get the base mask from?
Sep 2, 2008. 11:01 AMrihen says:
AWESOME!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Sep 2, 2008. 11:00 AMrihen says:
This is awesome Thanks
Jun 13, 2008. 12:09 AMtenacoronado says:
manu guys love SAW dnt u ppl
Apr 25, 2008. 11:14 PMDungeonbrownies says:
the other mask, phantom of the opera?
May 27, 2008. 11:11 PMduck-lemon says:
no it's the basic cardboard mask
May 26, 2008. 4:44 PMslimguy379 says:
this is an awesome idea (and it great that its cheap!!!) thanks for posting!!
Mar 29, 2008. 4:00 PMBriarLakeTrustNoOne says:
1 last question, do you add definitiion to the jaw b4 you cut it out or after, what do you suggest?
Mar 29, 2008. 3:38 PMBriarLakeTrustNoOne says:
what do you mean by making it look flush before you add more padding? id be most appreciative for a reply thank you
Mar 29, 2008. 3:36 PMBriarLakeTrustNoOne says:
i wont make a costume but i will make the whole puppet, with the whole head formed and the whole body, when im done ill send you the pics, thank you so much!
Mar 29, 2008. 3:39 PMBriarLakeTrustNoOne says:
ps I'm making the original billy from the saw short film, with the green hat shoes and all
Mar 29, 2008. 3:34 PMBriarLakeTrustNoOne says:
what is your second mask?
Mar 8, 2008. 9:22 AMsglider12 says:
now that's a neat one ..but doesn't the puppet have black hair too?
Mar 29, 2008. 2:25 PMBriarLakeTrustNoOne says:
yeh he said hed add a black wig
Nov 11, 2007. 2:48 PMDarkshot says:
cool! but get a better camra shal we?
1-40 of 48next »

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