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How to make your own LED lightbulbs

Step 10

Now cut the legs so that it matches the original bulb legs, equal in lenght.

Job done! It's time for a test. Connect the bulb to a 12V battery (car or anything else providing that voltage). Hold your breath and...

It's working! The photo actually does not display the amount of light generated as it's blinding if you stare into it directly.
I had to seriously under-expose to make this visible. You can use any type of 5mm LED to make ledbulbs just make sure you know the forward voltage and current since it will be necessary when calculating resistors. I made blue, red, yellow and white ones, with successful results. I also made 6V LED bulbs I use in flashlights, replacing the entire flashlight mirror with one of this bulbs. In this case, the current consumption should be ( according to the scheme ) 220mA. It actually uses only 200 mA, or at least that's what my multimeter says.

Here are some LED bulbs I made, 12V and 6V ones. They generate virtually no heat and the most powerful one I made takes 12V@200mA and has 6 pcs. of 0,5W LED's. These LEDs were pretty expensive but the light output is great.

The type of LED's you use is important since a more dispersed light will be better than a concentrated one. You could also file the LEDs prior to making the bulb so as to have a more uniform light. These LED bulbs can also be used in 12V AC spot lamps if you don't mind the 50Hz flicker. But the best results will come out from 12V DC.

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11 comments
Mar 21, 2010. 9:16 AMthe rural independent says:
These would be great to light a workshop or shed at night.  I'm thinking with a solar charging system, one would not have the need to run electricity to a building unless you are needing it for tools or such. 

We've been planning a new "hang out" cabin down by a pond and these may work out just perfectly for it.

Thanks for sharing and great job with this instructable!

www.theruralindependent.com/forum/index.php
Nov 26, 2009. 8:04 PMsddhhanover says:
 how do i know what led's are dispersed or directional? also, how do i know that my bulb will not be dim (as i have heard that many led bulbs are). finally, how much did it cost to make this? (excluding tools such as soldering iron)(including glue).
Feb 10, 2010. 4:46 PMEriswerks says:
If you buy LEDs from a distributor that provides a datasheet, they will list the angle and output. The people selling LEDs directly from China on ebay usually list these stats, too. A standard LED has a 60 degree viewing angle, so look for something significantly larger. 500mcd or more is considered "super bright."
Jun 16, 2009. 11:38 AMDeus Tempestas says:
Check out http://www.ledshoppe.com I got 500 x 13000mcd 5mm White LED for 28USD free shipping
Jul 18, 2009. 1:46 PMlasermaster3531 says:
for the 50-60 Hz flicker, you can take two bulbs or make one bulb with half of the LEDs wired backwards to use the other half of the ac wave. does that make sense? try this link:http://www.instructables.com/id/Using_AC_with_LEDs_Part_1/ check the second step for a diagram.
Sep 8, 2009. 11:22 AMrdk says:
It would be wiser to use diodes to restrict the flow of electricity to one direction, essentially converting the incoming AC to DC, rather than by wasting half the total light you could have.
Sep 9, 2009. 10:49 AMlasermaster3531 says:
by using diodes, you are wasting half of the electricity. by using a second bulb backwards, you are using all of the electricity all the time. each led uses electricity in one direction, so having two leds(or arrays) pointing in opposite directions means they each have a 50% duty cycle that leds like. so in essence the leds take turns lighting up.
Sep 9, 2009. 11:22 AMrdk says:
You are assuming that I would use the diode to restrict flow to one direction and sacrifice half the current, when I wouldn't. What I mean is that you should use a bridge rectifier to convert the AC to DC without losing 50% of the electricity.

I'm quite sure this would be very nearly 100% power going through, not 50%.

See: http://www.instructables.com/id/SEO3SGKFK5QTCEX/
Feb 9, 2009. 7:04 PMfirst1 says:
Hello, I tried something very similar about a year ago. The light I made only shined one straight beam. I needed a light that worked more like a flood light. I noticed the light you made spreads out much better then mine did. What type of Leds did you use? I am sure the mistake I made is in the leds.
Feb 12, 2009. 2:27 PMNimmat says:
Check the specification of your LEDs. They all have various beam angles varying from 10 degree to 160 degrees. Ideal would be a 40-60 degree but for flood purpose you may want to go higher. This beam angle is where the intensity of the overall bean reaches 50%.
Nov 12, 2008. 7:54 PMdainsane1 says:
nice build far cleaner than what i came up with (single 3w) to kill the flicker i put a capacitor across the circuit can't remember how big tho (~47 uf)
Oct 18, 2008. 6:46 AMmyyellowshoe says:
Good stuff man. How much does it cost for the 22 or so leds you go there?
Oct 22, 2008. 5:07 AMmyyellowshoe says:
Cool, nice to know if I try to take a stab at this.
Oct 29, 2008. 2:51 PMDBLinuxLover says:
One word for cheap components: FuturlecFuturlec

Very cheap White LEDs. If you buy in packs of 25+, bulk, they only cost .68 Cents. Very good. plus you will have 3. Pack of 25 runs for $17. This is a great site for tons of cheap components.
Oct 30, 2008. 7:26 AMnijireiki says:
Additionally, DealExtreme has some really cheap LEDs in different colors, including UV LEDs... and they have free shipping, discounts on bulkrates, etc.

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Author:claudiopolis(Visit my site!)
I am a graphic designer with too many hobbies. I love electronics, computers, LEDs and all things tech.