How to rebuild a Dewalt 14.4v battery pack

 by ksickafus
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Step 9: Charge your new battery pack

IMG_4420.jpg
steady read light means all is good and the battery pack is charging

if you end up not calling the fire department

take yourself out for a beer

and brag about your experience!!
 
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boomchuck says: Dec 26, 2012. 9:45 PM
Thanks for creating this DIY! I have an 18v Coleman that came with two batteries that have since crapped out (after less than a year). Couldn't find replacement batteries. With this DIY I can now I can replace the innards of a perfectly good cordless drill.
I have one question, though. Should I get the 2900mAh or the 1600mAh sub-Cs? What's the difference?
boomchuck says: Dec 26, 2012. 9:41 PM
Thanks for creating this DIY! I have an 18v Coleman that came with two batteries that have since crapped out (after less than a year). Couldn't find replacement batteries. With this DIY I can now I can replace the innards of a perfectly good cordless drill.
I have one question, though. Should I get the 2900maH or the 1600maH sub-Cs? What's the difference?
spark master says: Jun 17, 2012. 11:22 AM
Look for "hamfests" in your area. There is always a person(s) selling various size/charge/discharge ratesd batts. The prices are usually as good as through th email and you have them in hand. They aren't fligh by night (usually), cause hams talk to each other and a welscher will be found and ostracized.

nice instructable
jtmcdole says: Jun 17, 2012. 11:12 AM
Looks great, I always meant to do this to my old drill before it walked off. Its always a rip-off to buy a new battery pack from the store!
karlpinturr says: Jun 17, 2012. 7:32 AM
Nice.

I did this last year to an old drill I got from a 'flea' market.

The local B&Q had several battery packs for various drills on sale at £5 each (around $7-$8, I think), so I bought a couple to make up the voltage I needed, but also made sure I used 1800mAh rather than the 1400mAh originals. The slight downside is needing a couple of extra hours to recharge (with the original charger), but that is balanced by the reduced likelihood of overheating.

I ended up cutting an old household power lead for my 'tabs', as I was concerned about the potential heat generated - and I couldn't think what else to use. It was a bit of a pain to close the pack up again, but I've had no problems since.

The drill has worked fine ever since - VERY powerful and almost, perhaps, a little too fast for screwdriving.
bigfoot03242 says: Jun 16, 2012. 6:19 PM
Wasn't there an Battery pak system mod to power an Electrically assisted Bicycle using Dewalt batteries.
bigfoot03242 says: Jun 16, 2012. 6:14 PM
So; Aah, A spot welder wouldn't be aah Good Idea? LOL. Unless it was the Fourth of July.
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