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How to renovate your old hammer

How to renovate your old hammer
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Renovating an old hammer is fairly easy, but like all things maintenance oriented are often deferred because maintenance feels like it's too much trouble.  I have had an old hammer in my tool box for almost a decade and used it occasionally because it still did the job even though its head was loose and the handle was beat up and the head was all rusted.  Then I watched one of my shop mates restore a hammer and I said to myself, time to fix up my old hammer.
Quick cut to the finish - once I put a new handle on the hammer and removed some of the rust off the head, I found myself much more inclined to use it - apparently we like to work with attractive tools. And even if a thing is easy to do, it's more likely to get done if we have a precedent.  So, all you beat up hammer users out there - renovate!
 
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Step 1Tools needed

Tools needed
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To do this job you will need the following:
1) A new handle and wedges - available as a kit at your hardware store. If in doubt, bring the hammer with you to the store to make sure you buy the right size replacement handle. A friend has pointed out that a replacement handle may cost almost as much as a new hammer.  Perhaps you might want to whittle your own handle.
2) A hacksaw for sawing off the old handle
3) A hammer and punch to drive out the old handle.
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15 comments
Aug 24, 2011. 6:22 PMdontno says:
IMHO. I was taught after you replace the handle. Put the hammer in a bucket of water for 24 hours to swell the wood.
Dec 3, 2011. 5:52 PMpfred2 says:
Better if you use linseed oil.
Aug 28, 2011. 3:28 PMdontno says:
No it will not shrink. I have replacement handles on hammers, axes, pick axes, sledge hammers, and don't have any problem with them.
Sep 14, 2011. 6:21 PMmagnuspraeda says:
Actually it will contract again, especially if it gets into a very dry area. What makes this an even worse idea is that since you're expanding the wood inside the metal head, you can actually crush the cells of the wood and make the handle even looser than before and it's likely that the head could even come flying off if that happens. It's likely that you live in a humid environment if a handle has never shrunk back down.
Sep 15, 2011. 3:08 PMdontno says:
Hasn't happened yet which is over many years of use. I live in a temperate zone, with all 4 seasons. Thanx for the reply.
Nov 16, 2011. 4:57 PMLotus14 says:
What i used for a bunch of very rusty old tools, including a wood hammer was Evaporust, a great and very safe rust remover. Cleans the parts and you can get it on your hands.
Oct 15, 2011. 1:19 PMfredellarby says:
I've made several handle by shaping the outline on a lathe, then just planing the flats on the sides. Besides, that way I get to use my lathe.
Sep 18, 2011. 5:44 PMpfred2 says:
I use a file myself to trim handles to fit hammers. It takes me quite a few fittings to get a handle fully seated though. I mark a side of the hammer head and a side of the handle so I always fit parts the same way around as I work. If you look very closely at the handle after you remove it you may see a little dirty, or after a while shiny spot in the handle wood, that is where you file next.

Also it pays to study hammer handle grain to gain an understanding of which way around a handle is supposed to go on a hammer. Because hammer handles are a lot like baseball bats in that there is a hit and a no hit side. Sure it works if you put it in the wrong way, just it'll be more durable if you put it in the right way around.

This guy has a few tips that add to this topic:

http://www.minnesotafarriers.com/Hammer.htm
Aug 27, 2011. 7:25 PMkill-a-watt says:
Nicely done.

I've got a little cup in my toolbox where I keep my old wedges. The handles I buy come with 1 wood and 1 steel wedge, but I sometimes find I need two or more of the steel ones. Usually you can get at least one extra from the old handle.

I've redone a sledge before and sometimes you need three or more.
Aug 23, 2011. 12:56 PMjdege says:
Hammers, axes, etc., properly cared for, can last forever.

My grandfather left me an axe that has been in the family since the 1840's.

(We've had to replace the handled every ten or fifteen years, or so, and we've had to replace the head twice, but it's the same axe...)
Aug 27, 2011. 1:20 AMtlynch1 says:
better made steel good luck finding it now...
Aug 25, 2011. 8:18 PMDoctorOfAwesome says:
can this work on an ax? i have like 3 ax heads and i want to carve some handles
Aug 23, 2011. 4:04 PMPhil B says:
Thank you for your Instructable. I thought I already knew all I needed to know about putting a new handle into a hammerhead, but I learned something I did not know. Good job.
Aug 23, 2011. 1:17 PMandrewcaseley says:
Jdege : right up until the end u had me going !!

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Author:nativewater
skin on frame kayak builder since 1987