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How to sew a Pocket Diaper

How to sew a Pocket Diaper
If you have decided to cloth diaper your baby, then you know that name-brand diapers can be expensive to say the least. All you need is a few simple supplies and some basic sewing machine skills to make your own fitted cloth diapers.

The diaper in this Instructable is a fitted pocket diaper with hook and loop fasteners. I like pocket diapers because you can remove the absorbent liner for laundering so it gets cleaner and dries more quickly.

Of course prices will vary, but these diapers cost us about $2 or $3 USD to make. It sure beats paying $15+ per diaper! Also with these diapers you will need a waterproof outer layer, either PUL or wool.
 
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Step 1Materials List

Materials List
You will need:

1 yard of flannel (any kind, color, or style) OR 1/2 yard of flannel and 1/4 yard fleece or 1/4 yard of waterproof PUL (if you use waterproof fleece or PUL you won't have to use a cover over the diaper.) 
16" of 3/8" elastic
4 3/4" Loop side of hook and loop fastener
2 pieces of hook side 2" X 1 1/2"
Ruler or Yardstick
Tailors chalk or fabric marking utensil
Scissors
1 Prefold diaper (for pocket insert)
Diaper template
Sewing Machine

NOTE: There are many ways to make your diaper template. You can trace a disposable and add 3/4" to all sides. There are also many websites dedicated to helping you draft you own pattern. For our pattern, we used a store bought sewing pattern for a diaper cover and modified it a bit.
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8 comments
Nov 9, 2010. 5:32 PMmdstover says:
I am new to CD and was wondering about PUL. Can I sew 100% cotton fabric to the pul to make it pretty to look at and then have the inner part that will be against the babies bottom fleece? (So in total I would have 3 layers) and is the shinny side of the PUL facing in our out?
Oct 9, 2009. 9:44 PMmoiety says:
Note -- if you make this with just flannel, it will not be waterproof! If you make it with fleece, it might be. Most commercial pocket diapers are made with waterproof polyurethane coated fabric as the outside layer.

Great, straightforward instructable, though!
Aug 21, 2009. 5:48 PMbabsalvey1 says:
OK, I love this but I am really dense right now.... does the soaker go int an opening in the back of the diaper cover. And if it does then wouldn't you replace the whole thing?
Oct 1, 2009. 9:16 AMjauncourt says:
A pocket diaper is an easier to launder, faster drying alternative to an "all in one" type cloth diaper. All-in-ones have the soaker material permanently sewn in. they take a long time to dry. Pocket diaper shells like these dry much more quickly. We used covers, foldable cotton cloth diapers and shaped doublers. The main difference between these two methods is that with diapers and covers, the cover doesn't always get soiled, and the lining on covers is usually treated with a durable water resistance treatment to help keep it clean (on a pocket diaper, obviously, the liner needs to be permeable).
Aug 18, 2009. 11:27 AMcanida says:
Cool, this looks reasonably easy to do. Any reason not to use a moisture barrier of some sort to line the outer layer of the pocket diaper?

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Author:captainwiggles